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IAC Assessment: SF0316
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IAC Center San Francisco State University
Assessment Year 2005
Principal Product Corn Cattle Feed
NAICS 311211 - Flour Milling
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 15
Plant Area (Sq.Ft.) 435,600
Annual Production 504,000 Tons
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $365,793 4,263,600 kWh $0.09
Electricity Demand $134,204 12,348 kW-months/year $10.87
Natural Gas $957,039 132,880 MMBtu $7.20
TOTAL ENERGY COSTS $1,457,036
RECOMMENDED SAVINGS* $59,371 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,516
Cost:
-
- - - - - - $4,516 602 -
-
kWh
-
-
kW-months/year
-
-
$
$4,516
602
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,068
Cost:
-
$4,068 50,933 - - - - - - $4,068
50,933
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$472
Cost:
-
$301 3,590 $171 16 - - - - $301
3,590
kWh
$171
16
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$43,493
Cost:
$15,595
- - - - - - $43,493 5,791 -
-
kWh
-
-
kW-months/year
-
-
$
$43,493
5,791
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,320
Cost:
$1,512
$1,910 22,801 $410 37 - - - - $1,910
22,801
kWh
$410
37
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,504
Cost:
$2,562
$2,077 24 $427 39 - - - - $2,077
24
kWh
$427
39
kW-months/year
-
-
$
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,998
Cost:
$3,852
- - - - $1,998 - - - -
-
kWh
-
-
kW-months/year
$1,998
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$59,371
Cost:
$23,521
$8,356 77,348 $1,008 92 $1,998 - $48,009 6,393 $8,356
77,348
kWh
$1,008
92
kW-months/year
$1,998
-
$
$48,009
6,393
MMBtu
TOTAL IMPLEMENTED Savings:
$13,880
Cost:
$4,074
$8,356 77,348 $1,008 92 - - $4,516 602 $8,356
77,348
kWh
$1,008
92
kW-months/year
-
-
$
$4,516
602
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas