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IAC Assessment: SF0341
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IAC Assessment: SF0341
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IAC Center San Francisco State University
Assessment Year 2007
Principal Product Investment Castings
NAICS 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339 - Primary Nonferrous Metals, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 65,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $545,103 6,681,600 kWh $0.08
Electricity Demand $291,906 17,234 kW-months/year $16.94
Natural Gas $535,558 43,923 MMBtu $12.19
TOTAL ENERGY COSTS $1,415,629
RECOMMENDED SAVINGS* $235,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $130,649
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,716
Cost:
-
- - - - $5,716 559 - - - - -
-
kWh
-
-
kW-months/year
$5,716
559
MMBtu
-
-
lb
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,998
Cost:
-
- - - - $2,998 270 - - - - -
-
kWh
-
-
kW-months/year
$2,998
270
MMBtu
-
-
lb
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$529
Cost:
-
$529 14,036 - - - - - - - - $529
14,036
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,392
Cost:
$919
$3,307 94,072 $1,085 67 - - - - - - $3,307
94,072
kWh
$1,085
67
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$99,580
Cost:
$37,915
- - - - - - - - $99,580 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$99,580
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,960
Cost:
$9,373
$13,954 173,409 $5,006 298 - - - - - - $13,954
173,409
kWh
$5,006
298
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$20,686
Cost:
$15,000
- - - - $20,686 1,697 - - - - -
-
kWh
-
-
kW-months/year
$20,686
1,697
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,585
Cost:
$1,620
- - $1,585 16,102 - - - - - - -
-
kWh
$1,585
16,102
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$51,342
Cost:
$60,000
- - - - $51,342 4,211 - - - - -
-
kWh
-
-
kW-months/year
$51,342
4,211
MMBtu
-
-
lb
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,113
Cost:
$1,512
$773 9,362 $340 21 - - - - - - $773
9,362
kWh
$340
21
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,983
Cost:
$19,920
$9,983 124,064 - - - - - - - - $9,983
124,064
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$904
Cost:
$2,887
$904 11,239 - - - - - - - - $904
11,239
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
13: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$17,456
Cost:
-
- - - - - - $17,456 26,620 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,456
26,620
lb
-
-
$
TOTAL RECOMMENDED Savings:
$235,244
Cost:
$149,146
$29,450 426,182 $8,016 16,488 $80,742 6,737 $17,456 26,620 $99,580 - $29,450
426,182
kWh
$8,016
16,488
kW-months/year
$80,742
6,737
MMBtu
$17,456
26,620
lb
$99,580
-
$
TOTAL IMPLEMENTED Savings:
$130,649
Cost:
$106,832
$27,773 405,581 $7,676 16,467 $77,744 6,467 $17,456 26,620 - - $27,773
405,581
kWh
$7,676
16,467
kW-months/year
$77,744
6,467
MMBtu
$17,456
26,620
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) One-time Revenue or Avoided Cost