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IAC Assessment: SF0374
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IAC Assessment: SF0374
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IAC Center San Francisco State University
Assessment Year 2009
Principal Product Citrus Juice and Oil
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales <$500,000
# of Employees 130
Plant Area (Sq.Ft.) 80,000
Annual Production 500,000 Tons
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $944,457 8,597,325 kWh $0.11
Electricity Demand $417,327 76,974 kW-months/year $5.42
Natural Gas $1,432,584 140,957 MMBtu $10.16
TOTAL ENERGY COSTS $2,794,368
RECOMMENDED SAVINGS* $398,349 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $361,016
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$45,410
Cost:
-
- - - - $45,410 4,735 - - -
-
kWh
-
-
kW-months/year
$45,410
4,735
MMBtu
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,699
Cost:
-
- - - - $13,699 1,496 - - -
-
kWh
-
-
kW-months/year
$13,699
1,496
MMBtu
-
-
Tgal
03: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$10,627
Cost:
$2,372
- - - - $10,627 1,046 - - -
-
kWh
-
-
kW-months/year
$10,627
1,046
MMBtu
-
-
Tgal
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,963
Cost:
$2,837
$9,963 90,698 - - - - - - $9,963
90,698
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$5,402
Cost:
$3,037
$5,061 46,071 $341 63 - - - - $5,061
46,071
kWh
$341
63
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$15,888
Cost:
$9,574
$15,888 144,634 - - - - - - $15,888
144,634
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$17,939
Cost:
$12,500
$17,939 163,305 - - - - - - $17,939
163,305
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$48,237
Cost:
$33,968
$48,237 439,113 - - - - - - $48,237
439,113
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$51,835
Cost:
$40,007
$51,835 471,870 - - - - - - $51,835
471,870
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$18,403
Cost:
$18,196
$18,403 167,525 - - - - - - $18,403
167,525
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,553
Cost:
$5,659
$3,553 32,344 - - - - - - $3,553
32,344
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,489
Cost:
$4,385
$2,245 20,433 $244 45 - - - - $2,245
20,433
kWh
$244
45
kW-months/year
-
-
MMBtu
-
-
Tgal
13: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,217
Cost:
$4,719
$2,217 20,181 - - - - - - $2,217
20,181
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$701
Cost:
$1,567
$701 6,378 - - - - - - $701
6,378
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
15: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,809
Cost:
$31,988
$13,809 47,758 - - - - - - $13,809
47,758
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,002
Cost:
$318
$8,279 75,634 $723 133 - - - - $8,279
75,634
kWh
$723
133
kW-months/year
-
-
MMBtu
-
-
Tgal
17: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$89,029
Cost:
$326,072
$66,495 605,328 $22,534 4,157 - - - - $66,495
605,328
kWh
$22,534
4,157
kW-months/year
-
-
MMBtu
-
-
Tgal
18: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$16,622
Cost:
$86,476
- - - - $16,622 1,636 - - -
-
kWh
-
-
kW-months/year
$16,622
1,636
MMBtu
-
-
Tgal
19: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$23,524
Cost:
$15,018
- - - - - - $23,524 39,207 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,524
39,207
Tgal
TOTAL RECOMMENDED Savings:
$398,349
Cost:
$598,693
$264,625 2,331,272 $23,842 4,398 $86,358 8,913 $23,524 39,207 $264,625
2,331,272
kWh
$23,842
4,398
kW-months/year
$86,358
8,913
MMBtu
$23,524
39,207
Tgal
TOTAL IMPLEMENTED Savings:
$361,016
Cost:
$551,687
$250,816 2,283,514 $23,842 4,398 $86,358 8,913 - - $250,816
2,283,514
kWh
$23,842
4,398
kW-months/year
$86,358
8,913
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal