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IAC Assessment: SF0395
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IAC Assessment: SF0395
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IAC Center San Francisco State University
Assessment Year 2011
Principal Product PVC, HDPE, ABS Pipe
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 252,799
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,650,036 21,175,483 kWh $0.08
Electricity Demand $482,994 50,328 kW-months/year $9.60
TOTAL ENERGY COSTS $2,133,030
RECOMMENDED SAVINGS* $163,652 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,244
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,724
Cost:
-
$6,724 89,177 - - - - $6,724
89,177
kWh
-
-
kW-months/year
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,312
Cost:
-
$4,312 57,182 - - - - $4,312
57,182
kWh
-
-
kW-months/year
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,795
Cost:
$4,576
$3,795 50,333 - - - - $3,795
50,333
kWh
-
-
kW-months/year
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,313
Cost:
$7,243
$8,110 107,570 $3,203 307 - - $8,110
107,570
kWh
$3,203
307
kW-months/year
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,833
Cost:
$5,753
$3,465 45,961 $1,368 131 - - $3,465
45,961
kWh
$1,368
131
kW-months/year
-
-
$
06: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$1,038
Cost:
$1,467
$1,038 13,763 - - - - $1,038
13,763
kWh
-
-
kW-months/year
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,112
Cost:
$6,182
$9,087 120,518 $4,025 386 - - $9,087
120,518
kWh
$4,025
386
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,218
Cost:
$6,195
$2,316 30,719 $902 86 - - $2,316
30,719
kWh
$902
86
kW-months/year
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,140
Cost:
$22,037
$8,140 107,961 - - - - $8,140
107,961
kWh
-
-
kW-months/year
-
-
$
10: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$4,772
Cost:
$18,000
$3,420 45,360 $1,352 130 - - $3,420
45,360
kWh
$1,352
130
kW-months/year
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,959
Cost:
$41,361
$5,631 74,677 - - $328 - $5,631
74,677
kWh
-
-
kW-months/year
$328
-
$
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$96,436
Cost:
$3,735,000
$68,850 866,812 $27,586 2,088 - - $68,850
866,812
kWh
$27,586
2,088
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$163,652
Cost:
$3,847,814
$124,888 1,610,033 $38,436 3,128 $328 - $124,888
1,610,033
kWh
$38,436
3,128
kW-months/year
$328
-
$
TOTAL IMPLEMENTED Savings:
$54,244
Cost:
$60,682
$44,296 587,492 $9,948 954 - - $44,296
587,492
kWh
$9,948
954
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes