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IAC Assessment: SF0462
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IAC Assessment: SF0462
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IAC Center San Francisco State University
Assessment Year 2015
Principal Product Sway Bars
NAICS 332613 - Spring Manufacturing
SIC 3493 - Steel Springs, Except Wire
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 45,000
Annual Production 1,400 Tons
Production Hrs. Annual 2,340
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,696 633,433 kWh $0.13
Electricity Demand $52,484 3,346 kW-months/year $15.69
Natural Gas $97,007 14,878 MMBtu $6.52
TOTAL ENERGY COSTS $233,187
RECOMMENDED SAVINGS* $27,833 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,033
Cost:
-
$3,033 22,963 - - - - $3,033
22,963
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,285
Cost:
-
$2,285 17,295 - - - - $2,285
17,295
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,475
Cost:
$793
- - $1,475 90 - - -
-
kWh
$1,475
90
kW-months/year
-
-
MMBtu
04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,104
Cost:
$1,941
- - - - $2,104 323 -
-
kWh
-
-
kW-months/year
$2,104
323
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,415
Cost:
$12,500
- - - - $8,415 1,291 -
-
kWh
-
-
kW-months/year
$8,415
1,291
MMBtu
06: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$601
Cost:
$1,000
- - - - $601 92 -
-
kWh
-
-
kW-months/year
$601
92
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,234
Cost:
$4,284
$1,388 10,509 $846 54 - - $1,388
10,509
kWh
$846
54
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,459
Cost:
$24,914
$3,699 28,001 $1,760 113 - - $3,699
28,001
kWh
$1,760
113
kW-months/year
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,227
Cost:
$11,712
$1,384 10,474 $843 54 - - $1,384
10,474
kWh
$843
54
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$27,833
Cost:
$57,144
$11,789 89,242 $4,924 311 $11,120 1,706 $11,789
89,242
kWh
$4,924
311
kW-months/year
$11,120
1,706
MMBtu
TOTAL IMPLEMENTED Savings:
$16,590
Cost:
$31,932
$10,405 78,768 $4,081 257 $2,104 323 $10,405
78,768
kWh
$4,081
257
kW-months/year
$2,104
323
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas