IAC Center San Francisco State University
Assessment Year 2015
Principal Product Corrugated Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $20,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 35,000,000 Pieces
Production Hrs. Annual 2,388
Location (State) CA
View Case Study
Source Yearly Cost Usage
Electricity Usage $112,471 1,356,670
Electricity Demand $186,213 6,862
Electricity Fees $2,197 -
Natural Gas $102,893 14,334
TOTAL ENERGY COSTS $404,734
RECOMMENDED SAVINGS* $70,544 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $52,030
#|Description Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW/month $ $ $ MMBtu $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$3,922
Cost:
-
- - $3,781 152 $141 - - - - - -
-
kWh
$3,781
152
kW/month
$141
-
$
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,820
Cost:
$110
$2,653 31,392 $1,167 43 - - - - - - $2,653
31,392
kWh
$1,167
43
kW/month
-
-
$
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,452
Cost:
-
- - - - - - $3,652 509 $(-1,200) - -
-
kWh
-
-
kW/month
-
-
$
$3,652
509
MMBtu
$(-1,200)
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$366
Cost:
-
$1,686 19,947 - - - - - - $(-1,320) - $1,686
19,947
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
$(-1,320)
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,340
Cost:
$721
- - - - - - $3,340 465 - - -
-
kWh
-
-
kW/month
-
-
$
$3,340
465
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$28,979
Cost:
$14,516
$28,979 342,863 - - - - - - - - $28,979
342,863
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
$
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,451
Cost:
$2,500
$5,451 64,493 - - - - - - - - $5,451
64,493
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,199
Cost:
$7,920
- - - - - - $7,199 1,003 - - -
-
kWh
-
-
kW/month
-
-
$
$7,199
1,003
MMBtu
-
-
$
09: 2.4233 ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR Savings:
$1,990
Cost:
$2,660
$761 9,010 $1,229 46 - - - - - - $761
9,010
kWh
$1,229
46
kW/month
-
-
$
-
-
MMBtu
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,236
Cost:
$2,331
$533 6,307 $703 26 - - - - - - $533
6,307
kWh
$703
26
kW/month
-
-
$
-
-
MMBtu
-
-
$
11: 2.2123 INSULATE FEEDWATER TANK Savings:
$490
Cost:
$993
- - - - - - $490 68 - - -
-
kWh
-
-
kW/month
-
-
$
$490
68
MMBtu
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$364
Cost:
$799
$143 1,693 $221 8 - - - - - - $143
1,693
kWh
$221
8
kW/month
-
-
$
-
-
MMBtu
-
-
$
13: 2.4233 ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR Savings:
$229
Cost:
$694
$78 928 $151 6 - - - - - - $78
928
kWh
$151
6
kW/month
-
-
$
-
-
MMBtu
-
-
$
14: 2.2412 USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER Savings:
$7,312
Cost:
$26,140
- - - - - - $7,312 1,019 - - -
-
kWh
-
-
kW/month
-
-
$
$7,312
1,019
MMBtu
-
-
$
15: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,394
Cost:
$16,788
$3,394 40,153 - - - - - - - - $3,394
40,153
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$70,544
Cost:
$76,172
$43,678 516,786 $7,252 281 $141 - $21,993 3,064 $(-2,520) - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
$
TOTAL IMPLEMENTED Savings:
$52,030
Cost:
$43,708
$37,473 443,365 $2,396 89 - - $14,681 2,045 $(-2,520) - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
-
-
$
$ kWh $ kW/month $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
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