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IAC Assessment: SF0516
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IAC Assessment: SF0516
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IAC Center San Francisco State University
Assessment Year 2018
Principal Product Soy and Almond Milk
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $50,000,000-$100,000,000
# of Employees 90
Plant Area (Sq.Ft.) 1,000,000
Annual Production 25,000 Thousand Gallons
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $677,456 8,562,071 kWh $0.08
Electricity Demand $395,665 22,152 kW-months/year $17.86
Natural Gas $1,085,550 183,149 MMBtu $5.93
TOTAL ENERGY COSTS $2,590,890
RECOMMENDED SAVINGS* $305,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,768
Cost:
$350
$8,768 110,821 - - - - - - - - - - - - $8,768
110,821
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,647
Cost:
$300
$1,977 24,985 $670 38 - - - - - - - - - - $1,977
24,985
kWh
$670
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
03: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$875
Cost:
$200
- - - - $875 148 - - - - - - - - -
-
kWh
-
-
kW-months/year
$875
148
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$653
Cost:
$187
$499 6,313 $154 8 - - - - - - - - - - $499
6,313
kWh
$154
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$488
Cost:
$200
- - - - $488 82 - - - - - - - - -
-
kWh
-
-
kW-months/year
$488
82
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$906
Cost:
$468
- - - - $906 153 - - - - - - - - -
-
kWh
-
-
kW-months/year
$906
153
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$32,827
Cost:
$20,000
$32,827 414,902 - - - - - - - - - - - - $32,827
414,902
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$28,367
Cost:
$15,956
$21,667 273,856 $6,700 376 - - - - - - - - - - $21,667
273,856
kWh
$6,700
376
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,509
Cost:
$36,186
$32,120 405,969 $12,483 696 - - - - - - $1,747 - $(-2,841) - $32,120
405,969
kWh
$12,483
696
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$1,747
-
$
$(-2,841)
-
$
10: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$17,989
Cost:
$48,803
$(-958) (-12,108) - - $7,734 1,304 $3,539 1,415,798 $7,674 1,416 - - - - $(-958)
(-12,108)
kWh
-
-
kW-months/year
$7,734
1,304
MMBtu
$3,539
1,415,798
Tgal
$7,674
1,416
Tgal
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,207
Cost:
$7,506
$2,207 27,889 - - - - - - - - - - - - $2,207
27,889
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
12: 2.1224 REPLACE BOILER Savings:
$110,920
Cost:
$948,704
$(-920) (-11,632) $(-333) (-19) $98,173 16,555 - - - - - - $14,000 - $(-920)
(-11,632)
kWh
$(-333)
(-19)
kW-months/year
$98,173
16,555
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$14,000
-
$
13: 3.5131 RECYCLE WHITE WATER Savings:
$55,700
Cost:
$17,768
$(-712) (-9,002) $(-343) (-19) - - $17,915 7,166,016 $38,840 7,166 - - - - $(-712)
(-9,002)
kWh
$(-343)
(-19)
kW-months/year
-
-
MMBtu
$17,915
7,166,016
Tgal
$38,840
7,166
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$305,856
Cost:
$1,096,628
$97,475 1,231,993 $19,331 1,080 $108,176 18,242 $21,454 8,581,814 $46,514 8,582 $1,747 - $11,159 - $97,475
1,231,993
kWh
$19,331
1,080
kW-months/year
$108,176
18,242
MMBtu
$21,454
8,581,814
Tgal
$46,514
8,582
Tgal
$1,747
-
$
$11,159
-
$
TOTAL IMPLEMENTED Savings:
$120,594
Cost:
$81,166
$99,566 1,258,422 $19,853 1,109 $2,269 383 - - - - $1,747 - $(-2,841) - $99,566
1,258,422
kWh
$19,853
1,109
kW-months/year
$2,269
383
MMBtu
-
-
Tgal
-
-
Tgal
$1,747
-
$
$(-2,841)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Ancillary Material Cost