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IAC Assessment: SJ0019
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IAC Assessment: SJ0019
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IAC Center San Jose State University
Assessment Year 2024
Principal Product Cast iron and steel parts
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 10
Plant Area (Sq.Ft.) 30,000
Annual Production 624,000 Pounds
Production Hrs. Annual 2,080
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,258 515,830 kWh $0.14
Electricity Demand $38,852 8,439 kW-months/year $4.60
Natural Gas $8,511 477 MMBtu $17.84
Fuel Oil #1 $7,123 173 MMBtu $41.24
TOTAL ENERGY COSTS $127,744
RECOMMENDED SAVINGS* $94,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$246
Cost:
$305
$207 1,456 $39 8 - - - - - - - - - - $207
1,456
kWh
$39
8
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$641
Cost:
$72
$641 4,512 - - - - - - - - - - - - $641
4,512
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$585
Cost:
-
$535 3,764 $50 11 - - - - - - - - - - $535
3,764
kWh
$50
11
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,572
Cost:
$10,571
$9,750 68,660 $1,822 396 - - - - - - - - - - $9,750
68,660
kWh
$1,822
396
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$253
Cost:
$332
$213 1,499 $40 9 - - - - - - - - - - $213
1,499
kWh
$40
9
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,178
Cost:
$54
- - - - $4,178 234 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,178
234
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$747
Cost:
$6,433
$629 4,428 $118 26 - - - - - - - - - - $629
4,428
kWh
$118
26
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 3.5221 RECYCLE CASTING SAND Savings:
$75,618
Cost:
$775,000
- - - - - - $7,123 1,344 $29,900 - $(-1,185) - $39,780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,123
1,344
MMBtu
$29,900
-
$
$(-1,185)
-
$
$39,780
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$760
Cost:
$1,897
$748 5,267 $12 3 - - - - - - - - - - $748
5,267
kWh
$12
3
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$94,600
Cost:
$794,664
$12,723 89,586 $2,081 453 $4,178 234 $7,123 1,344 $29,900 - $(-1,185) - $39,780 - $12,723
89,586
kWh
$2,081
453
kW-months/year
$4,178
234
MMBtu
$7,123
1,344
MMBtu
$29,900
-
$
$(-1,185)
-
$
$39,780
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Personnel Changes Administrative Changes Ancillary Material Cost