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IAC Assessment: ST0026
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IAC Assessment: ST0026
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IAC Center Stevens Institute of Technology
Assessment Year 1985
Principal Product POWDERED METALS
NAICS n/a
SIC 3399 - Primary Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 0
Annual Production 3,000 Tons
Production Hrs. Annual 8,736
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $726,749 10,502,052 kWh $0.07
Natural Gas $161,917 27,485 MMBtu $5.89
LPG $266,447 47,998 MMBtu $5.55
Fuel Oil #2 $37,488 6,580 MMBtu $5.70
TOTAL ENERGY COSTS $1,192,601
RECOMMENDED SAVINGS* $47,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Fuel Oil #2 Electricity Usage Natural Gas LPG Fuel Oil #2
$ kWh $ MMBtu $ MMBtu $ MMBtu
01: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$292
Cost:
$60
- - $208 35 $84 15 - - -
-
kWh
$208
35
MMBtu
$84
15
MMBtu
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,867
Cost:
$40
$6,867 99,355 - - - - - - $6,867
99,355
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
03: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$607
Cost:
-
$377 5,569 $230 39 - - - - $377
5,569
kWh
$230
39
MMBtu
-
-
MMBtu
-
-
MMBtu
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$706
Cost:
$1,700
$1,109 16,120 $(-403) (-68) - - - - $1,109
16,120
kWh
$(-403)
(-68)
MMBtu
-
-
MMBtu
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$29,188
Cost:
$16,200
- - - - - - $29,188 5,085 -
-
kWh
-
-
MMBtu
-
-
MMBtu
$29,188
5,085
MMBtu
06: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$6,181
Cost:
-
$7,605 109,906 - - - - $(-1,424) (-248) $7,605
109,906
kWh
-
-
MMBtu
-
-
MMBtu
$(-1,424)
(-248)
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,096
Cost:
$400
$(-76) (-1,172) $1,172 199 - - - - $(-76)
(-1,172)
kWh
$1,172
199
MMBtu
-
-
MMBtu
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$712
Cost:
$537
- - - - - - $712 124 -
-
kWh
-
-
MMBtu
-
-
MMBtu
$712
124
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,391
Cost:
$682
$1,391 20,223 - - - - - - $1,391
20,223
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
10: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$155
Cost:
$450
- - $442 75 - - $(-287) (-50) -
-
kWh
$442
75
MMBtu
-
-
MMBtu
$(-287)
(-50)
MMBtu
TOTAL RECOMMENDED Savings:
$47,195
Cost:
$20,069
$17,273 250,001 $1,649 280 $84 15 $28,189 4,911 $17,273
250,001
kWh
$1,649
280
MMBtu
$84
15
MMBtu
$28,189
4,911
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ MMBtu
Electricity Usage Natural Gas LPG Fuel Oil #2 Electricity Usage Natural Gas LPG Fuel Oil #2