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IAC Assessment: ST0041
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IAC Assessment: ST0041
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IAC Center Stevens Institute of Technology
Assessment Year 1985
Principal Product METALIZED POLYESTER
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 61
Plant Area (Sq.Ft.) 0
Annual Production 600,000 Pounds
Production Hrs. Annual 4,100
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,286 555,393 kWh $0.09
Fuel Oil #4 $55,753 8,996 MMBtu $6.20
TOTAL ENERGY COSTS $107,039
RECOMMENDED SAVINGS* $15,314 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,624
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4
$ kWh $ MMBtu $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,854
Cost:
$7,389
$4,854 52,462 - - - - $4,854
52,462
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$917
Cost:
$104
$917 9,965 - - - - $917
9,965
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$343
Cost:
-
$343 3,810 - - - - $343
3,810
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$478
Cost:
$870
$706 7,620 $(-228) (-33) - - $706
7,620
kWh
$(-228)
(-33)
MMBtu
-
-
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,556
Cost:
$1,020
- - - - $1,556 251 -
-
kWh
-
-
MMBtu
$1,556
251
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$391
Cost:
$900
- - - - $391 63 -
-
kWh
-
-
MMBtu
$391
63
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,510
Cost:
$537
- - - - $2,510 405 -
-
kWh
-
-
MMBtu
$2,510
405
MMBtu
08: 2.7441 REPLACE BROKEN WINDOWS AND/OR WINDOW SASH Savings:
$3,038
Cost:
$935
- - - - $3,038 490 -
-
kWh
-
-
MMBtu
$3,038
490
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,227
Cost:
$2,200
- - - - $1,227 198 -
-
kWh
-
-
MMBtu
$1,227
198
MMBtu
TOTAL RECOMMENDED Savings:
$15,314
Cost:
$13,955
$6,820 73,857 $(-228) (-33) $8,722 1,407 $6,820
73,857
kWh
$(-228)
(-33)
MMBtu
$8,722
1,407
MMBtu
TOTAL IMPLEMENTED Savings:
$8,624
Cost:
$8,030
$6,114 66,237 - - $2,510 405 $6,114
66,237
kWh
-
-
MMBtu
$2,510
405
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4