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IAC Assessment: ST0052
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IAC Assessment: ST0052
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IAC Center Stevens Institute of Technology
Assessment Year 1986
Principal Product PERLITE & VERMICULITE
NAICS n/a
SIC 3295 - Minerals, Ground Or Treated
Sales $1,000,000-$5,000,000
# of Employees 25
Plant Area (Sq.Ft.) 0
Annual Production 10,000 Tons
Production Hrs. Annual 7,200
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $41,164 431,125 kWh $0.10
Natural Gas $140,038 19,872 MMBtu $7.05
Fuel Oil #2 $85,919 14,280 MMBtu $6.02
Other Energy $29,333 3,733 MMBtu $7.86
TOTAL ENERGY COSTS $296,454
RECOMMENDED SAVINGS* $17,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,686
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Other Energy Electricity Usage Natural Gas Fuel Oil #2 Other Energy
$ kWh $ MMBtu $ MMBtu $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,819
Cost:
$3,000
$3,819 40,152 - - - - - - $3,819
40,152
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$593
Cost:
$50
$593 6,155 - - - - - - $593
6,155
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$154
Cost:
-
$154 1,465 - - - - - - $154
1,465
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
04: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$2,256
Cost:
$3,000
- - - - - - $2,256 287 -
-
kWh
-
-
MMBtu
-
-
MMBtu
$2,256
287
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,908
Cost:
$2,600
- - $4,908 710 - - - - -
-
kWh
$4,908
710
MMBtu
-
-
MMBtu
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,327
Cost:
$600
- - - - $2,327 389 - - -
-
kWh
-
-
MMBtu
$2,327
389
MMBtu
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,695
Cost:
$1,000
- - $2,695 390 - - - - -
-
kWh
$2,695
390
MMBtu
-
-
MMBtu
-
-
MMBtu
08: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$251
Cost:
$700
- - - - $251 42 - - -
-
kWh
-
-
MMBtu
$251
42
MMBtu
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$440
Cost:
$200
$440 4,689 - - - - - - $440
4,689
kWh
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$17,443
Cost:
$11,150
$5,006 52,461 $7,603 1,100 $2,578 431 $2,256 287 $5,006
52,461
kWh
$7,603
1,100
MMBtu
$2,578
431
MMBtu
$2,256
287
MMBtu
TOTAL IMPLEMENTED Savings:
$9,686
Cost:
$7,550
$4,852 50,996 - - $2,578 431 $2,256 287 $4,852
50,996
kWh
-
-
MMBtu
$2,578
431
MMBtu
$2,256
287
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #2 Other Energy Electricity Usage Natural Gas Fuel Oil #2 Other Energy