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IAC Assessment: SU0155
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IAC Assessment: SU0155
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IAC Center Syracuse University
Assessment Year 2003
Principal Product textile identification systems
NAICS 333244 - Printing Machinery and Equipment Manufacturing
SIC 3953 - Marking Devices
Sales $10,000,000-$50,000,000
# of Employees 94
Plant Area (Sq.Ft.) 42,270
Annual Production 1,800 Pieces
Production Hrs. Annual 2,080
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,936 582,643 kWh $0.15
Electricity Demand $49,215 3,672 kW-months/year $13.40
Natural Gas $21,125 2,694 MMBtu $7.84
TOTAL ENERGY COSTS $172,668
RECOMMENDED SAVINGS* $57,657 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,321
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$20,634
Cost:
$768
- - - - - - - - $20,634 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$20,634
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$17,787
Cost:
$1,200
- - $17,787 1,327 - - - - - - -
-
kWh
$17,787
1,327
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$4,200
Cost:
$8,636
- - - - $4,200 536 - - - - -
-
kWh
-
-
kW-months/year
$4,200
536
MMBtu
-
-
lb
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$4,056
Cost:
-
- - - - - - - - $4,056 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$4,056
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,016
Cost:
-
- - - - - - $4,016 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,016
-
lb
-
-
$
06: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$2,195
Cost:
$4,877
- - - - $2,195 280 - - - - -
-
kWh
-
-
kW-months/year
$2,195
280
MMBtu
-
-
lb
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,755
Cost:
$320
$1,755 25,808 - - - - - - - - $1,755
25,808
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,406
Cost:
$420
- - - - $1,406 179 - - - - -
-
kWh
-
-
kW-months/year
$1,406
179
MMBtu
-
-
lb
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$901
Cost:
$1,660
- - - - $901 115 - - - - -
-
kWh
-
-
kW-months/year
$901
115
MMBtu
-
-
lb
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$381
Cost:
$500
- - - - $381 49 - - - - -
-
kWh
-
-
kW-months/year
$381
49
MMBtu
-
-
lb
-
-
$
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$326
Cost:
-
$326 4,792 - - - - - - - - $326
4,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$57,657
Cost:
$18,381
$2,081 30,600 $17,787 1,327 $9,083 1,159 $4,016 - $24,690 - $2,081
30,600
kWh
$17,787
1,327
kW-months/year
$9,083
1,159
MMBtu
$4,016
-
lb
$24,690
-
$
TOTAL IMPLEMENTED Savings:
$28,321
Cost:
$2,020
$2,081 30,600 $17,787 1,327 $381 49 $4,016 - $4,056 - $2,081
30,600
kWh
$17,787
1,327
kW-months/year
$381
49
MMBtu
$4,016
-
lb
$4,056
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes