IAC logo
IAC Assessment: SU0218
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SU0218
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Syracuse University
Assessment Year 2005
Principal Product Bare & Tinned Copper Wire & Cable
NAICS 335999 - All Other Miscellaneous Electrical Equipment and Component Manufacturing
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 302
Plant Area (Sq.Ft.) 326,000
Annual Production 1,127,721,130 Pounds
Production Hrs. Annual 8,568
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,812,267 29,076,030 kWh $0.06
Electricity Fees $177,603 - $ -
Fuel Oil #4 $144,623 20,418 MMBtu $7.08
Fuel Oil #6 $58,773 9,454 MMBtu $6.22
TOTAL ENERGY COSTS $2,193,266
RECOMMENDED SAVINGS* $337,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,034
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Fuel Oil #4 Fuel Oil #6 Ancillary Material Cost Electricity Usage Electricity Fees Fuel Oil #4 Fuel Oil #6 Ancillary Material Cost
$ kWh $ $ $ MMBtu $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$34,927
Cost:
-
$34,927 563,342 - - - - - - - - $34,927
563,342
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$27,119
Cost:
-
$27,119 437,396 - - - - - - - - $27,119
437,396
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,931
Cost:
-
$7,931 127,890 - - - - - - - - $7,931
127,890
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$4,058
Cost:
-
- - - - $2,890 408 $1,168 188 - - -
-
kWh
-
-
$
$2,890
408
MMBtu
$1,168
188
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,622
Cost:
$785
$5,622 90,657 - - - - - - - - $5,622
90,657
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,117
Cost:
$2,100
$6,117 98,658 - - - - - - - - $6,117
98,658
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$169,409
Cost:
$114,259
- - - - - - - - $169,409 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$169,409
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,280
Cost:
$7,100
$8,280 133,555 - - - - - - - - $8,280
133,555
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,729
Cost:
$1,878
$494 7,970 - - - - - - $1,235 - $494
7,970
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$1,235
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,025
Cost:
$15,000
- - - - $9,257 1,307 $3,768 606 - - -
-
kWh
-
-
$
$9,257
1,307
MMBtu
$3,768
606
MMBtu
-
-
$
11: 2.7314 REDUCE VENTILATION AIR Savings:
$14,692
Cost:
$17,995
$14,692 236,963 - - - - - - - - $14,692
236,963
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,220
Cost:
$53,200
$25,220 406,774 - - - - - - - - $25,220
406,774
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
13: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$456
Cost:
$1,166
$456 7,358 - - - - - - - - $456
7,358
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,968
Cost:
$61,178
- - $18,968 - - - - - - - -
-
kWh
$18,968
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$337,553
Cost:
$274,661
$130,858 2,110,563 $18,968 - $12,147 1,715 $4,936 794 $170,644 - $130,858
2,110,563
kWh
$18,968
-
$
$12,147
1,715
MMBtu
$4,936
794
MMBtu
$170,644
-
$
TOTAL IMPLEMENTED Savings:
$52,034
Cost:
$118,356
$31,831 513,402 $18,968 - - - - - $1,235 - $31,831
513,402
kWh
$18,968
-
$
-
-
MMBtu
-
-
MMBtu
$1,235
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Fees Fuel Oil #4 Fuel Oil #6 Ancillary Material Cost Electricity Usage Electricity Fees Fuel Oil #4 Fuel Oil #6 Ancillary Material Cost