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IAC Assessment: SU0271
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IAC Assessment: SU0271
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IAC Center Syracuse University
Assessment Year 2008
Principal Product Ceramic Dinnerware
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3262 - Vitreous China Table & Kitchenware
Sales $10,000,000-$50,000,000
# of Employees 298
Plant Area (Sq.Ft.) 646,260
Annual Production 550,000 Units
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $523,665 12,442,809 kWh $0.04
Electricity Demand $264,747 24,563 kW-months/year $10.78
Electricity Fees $57,650 - $ -
Natural Gas $2,135,090 251,507 MMBtu $8.49
TOTAL ENERGY COSTS $2,981,152
RECOMMENDED SAVINGS* $345,796 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,088
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
01: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,751
Cost:
-
- - - - - - - - - - $2,751 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$2,751
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$36,827
Cost:
$3,125
$30,000 403,573 $6,827 553 - - - - - - - - $30,000
403,573
kWh
$6,827
553
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$16,435
Cost:
$2,841
$14,273 176,214 $2,162 289 - - - - - - - - $14,273
176,214
kWh
$2,162
289
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,111
Cost:
$1,559
$11,637 143,664 - - - - - - $1,474 197 - - $11,637
143,664
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,474
197
MMBtu
-
-
$
05: 2.2123 INSULATE FEEDWATER TANK Savings:
$3,428
Cost:
$746
- - - - - - $3,428 412 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,428
412
MMBtu
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$773
Cost:
$249
$773 9,548 - - - - - - - - - - $773
9,548
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$31,841
Cost:
$16,299
- - - - - - $31,841 3,827 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$31,841
3,827
MMBtu
-
-
MMBtu
-
-
$
08: 2.1224 REPLACE BOILER Savings:
$199,772
Cost:
$200,000
- - - - - - $199,772 24,011 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$199,772
24,011
MMBtu
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,088
Cost:
$52,435
$25,000 362,491 $8,088 497 - - - - - - - - $25,000
362,491
kWh
$8,088
497
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$747
Cost:
$1,615
$747 9,220 - - - - - - - - - - $747
9,220
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,023
Cost:
$25,839
- - - - $7,023 - - - - - - - -
-
kWh
-
-
kW-months/year
$7,023
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$345,796
Cost:
$304,708
$82,430 1,104,710 $17,077 1,339 $7,023 - $235,041 28,250 $1,474 197 $2,751 - $82,430
1,104,710
kWh
$17,077
1,339
kW-months/year
$7,023
-
$
$235,041
28,250
MMBtu
$1,474
197
MMBtu
$2,751
-
$
TOTAL IMPLEMENTED Savings:
$33,088
Cost:
$52,435
$25,000 362,491 $8,088 497 - - - - - - - - $25,000
362,491
kWh
$8,088
497
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Administrative Changes