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IAC Assessment: SU0277
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IAC Assessment: SU0277
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IAC Center Syracuse University
Assessment Year 2009
Principal Product Precision Molds and Injection Molded Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 53,100
Annual Production 75,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,989 3,142,600 kWh $0.07
Electricity Demand $76,894 7,636 kW-months/year $10.07
Electricity Fees $(-5,150) - $ -
Natural Gas $13,938 1,148 MMBtu $12.14
TOTAL ENERGY COSTS $308,671
RECOMMENDED SAVINGS* $26,455 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,606
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,251
Cost:
-
$999 14,070 $252 25 - - $999
14,070
kWh
$252
25
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,338
Cost:
$199
$1,066 15,008 $272 27 - - $1,066
15,008
kWh
$272
27
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$789
Cost:
$575
$789 11,108 - - - - $789
11,108
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,047
Cost:
$1,780
$1,201 16,915 $846 84 - - $1,201
16,915
kWh
$846
84
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,801
Cost:
$3,568
$3,801 53,533 - - - - $3,801
53,533
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7314 REDUCE VENTILATION AIR Savings:
$6,910
Cost:
$13,891
$282 3,978 $191 19 $6,437 530 $282
3,978
kWh
$191
19
kW-months/year
$6,437
530
MMBtu
07: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$91
Cost:
$288
$91 1,287 - - - - $91
1,287
kWh
-
-
kW-months/year
-
-
MMBtu
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$10,228
Cost:
$160,000
$6,719 94,644 $3,509 349 - - $6,719
94,644
kWh
$3,509
349
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$26,455
Cost:
$180,301
$14,948 210,543 $5,070 504 $6,437 530 $14,948
210,543
kWh
$5,070
504
kW-months/year
$6,437
530
MMBtu
TOTAL IMPLEMENTED Savings:
$13,606
Cost:
$160,774
$9,573 134,830 $4,033 401 - - $9,573
134,830
kWh
$4,033
401
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas