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IAC Assessment: SU0298
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IAC Assessment: SU0298
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IAC Center Syracuse University
Assessment Year 2010
Principal Product Aluminum Foundry
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 51
Plant Area (Sq.Ft.) 250,000
Annual Production 106,000 Units
Production Hrs. Annual 4,250
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,852 4,530,777 kWh $0.05
Electricity Demand $123,981 12,804 kW-months/year $9.68
Electricity Fees $21,427 - $ -
Natural Gas $491,460 61,426 MMBtu $8.00
TOTAL ENERGY COSTS $858,720
RECOMMENDED SAVINGS* $90,464 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$21,457
Cost:
-
- - - - - - - - $21,457 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$21,457
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,096
Cost:
-
$3,096 51,600 - - - - - - - - $3,096
51,600
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,218
Cost:
$1,248
- - - - - - $9,218 1,418 - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,218
1,418
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$431
Cost:
$86
$228 3,804 $203 21 - - - - - - $228
3,804
kWh
$203
21
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$792
Cost:
$266
$792 13,200 - - - - - - - - $792
13,200
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$125
Cost:
$274
$125 2,079 - - - - - - - - $125
2,079
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$35,873
Cost:
$81,798
$(-1,919) (-70,125) $(-4,208) (-198) - - - - $42,000 - $(-1,919)
(-70,125)
kWh
$(-4,208)
(-198)
kW-months/year
-
-
$
-
-
MMBtu
$42,000
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,123
Cost:
$45,613
$10,385 173,063 $4,738 489 - - - - - - $10,385
173,063
kWh
$4,738
489
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,349
Cost:
$17,933
- - - - $4,349 - - - - - -
-
kWh
-
-
kW-months/year
$4,349
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$90,464
Cost:
$147,218
$12,707 173,621 $733 312 $4,349 - $9,218 1,418 $63,457 - $12,707
173,621
kWh
$733
312
kW-months/year
$4,349
-
$
$9,218
1,418
MMBtu
$63,457
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost