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IAC Assessment: SU0549
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IAC Assessment: SU0549
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IAC Center Syracuse University
Assessment Year 2024
Principal Product Nickel Base Superalloy Powder
NAICS 331492 - Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 269
Plant Area (Sq.Ft.) 143,000
Annual Production 2,400,000 Tons
Production Hrs. Annual 8,400
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $629,549 11,622,057 kWh $0.05
Electricity Demand $217,408 48,656 kW-months/year $4.47
Electricity Fees $53,525 - $ -
Natural Gas $44,240 5,594 MMBtu $7.91
TOTAL ENERGY COSTS $944,721
RECOMMENDED SAVINGS* $66,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7122 DISCONNECT BALLASTS Savings:
$674
Cost:
-
$602 11,155 $71 16 - - - - - - - - $602
11,155
kWh
$71
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$7,711
Cost:
-
- - $7,711 1,726 - - - - - - - - -
-
kWh
$7,711
1,726
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,737
Cost:
$25
$3,558 65,880 $402 90 $(-2,222) (-281) - - - - - - $3,558
65,880
kWh
$402
90
kW-months/year
$(-2,222)
(-281)
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$956
Cost:
$35
$956 17,703 - - - - - - - - - - $956
17,703
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,448
Cost:
$390
- - - - $4,448 562 - - - - - - -
-
kWh
-
-
kW-months/year
$4,448
562
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,776
Cost:
$995
$9,776 181,040 - - - - - - - - - - $9,776
181,040
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$21,453
Cost:
$15,000
$(-1,157) (-21,420) - - - - $22,610 96 - - - - $(-1,157)
(-21,420)
kWh
-
-
kW-months/year
-
-
MMBtu
$22,610
96
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,028
Cost:
$792
$674 12,483 $76 17 - - - - $163 - $115 - $674
12,483
kWh
$76
17
kW-months/year
-
-
MMBtu
-
-
MMBtu
$163
-
$
$115
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$899
Cost:
$1,526
$899 16,656 - - - - - - - - - - $899
16,656
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,941
Cost:
$4,620
- - $1,941 434 - - - - - - - - -
-
kWh
$1,941
434
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$137
Cost:
$930
- - - - $137 17 - - - - - - -
-
kWh
-
-
kW-months/year
$137
17
MMBtu
-
-
MMBtu
-
-
$
-
-
$
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$15,973
Cost:
$156,925
$15,973 295,792 - - - - - - - - - - $15,973
295,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$66,734
Cost:
$181,238
$31,281 579,289 $10,202 2,283 $2,363 299 $22,610 96 $163 - $115 - $31,281
579,289
kWh
$10,202
2,283
kW-months/year
$2,363
299
MMBtu
$22,610
96
MMBtu
$163
-
$
$115
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes One-time Revenue or Avoided Cost