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IAC Assessment: TA0005
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IAC Center University of Texas, Arlington
Assessment Year 2001
Principal Product Chemical Products
NAICS n/a
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 500,000
Annual Production 58,000,000 Tons
Production Hrs. Annual 8,640
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $346,012 10,380,284 kWh $0.03
Electricity Demand $136,838 16,649 kW-months/year $8.22
Electricity Fees $6,815 - $ -
Natural Gas $1,225,175 309,538 MMBtu $3.96
TOTAL ENERGY COSTS $1,714,840
RECOMMENDED SAVINGS* $255,169 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $163,070
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ Tgal
01: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$69,313
Cost:
-
- - - - - - $10,345 2,475 - - $58,968 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,345
2,475
MMBtu
-
-
lb
$58,968
-
$
-
-
Tgal
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$55,066
Cost:
$8,241
- - - - - - $36,663 8,771 - - - - $18,403 - -
-
kWh
-
-
kW-months/year
-
-
$
$36,663
8,771
MMBtu
-
-
lb
-
-
$
$18,403
-
Tgal
03: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$32,800
Cost:
$156
- - - - - - $32,800 7,847 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$32,800
7,847
MMBtu
-
-
lb
-
-
$
-
-
Tgal
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$31,880
Cost:
$1,080
- - - - - - $31,880 7,627 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$31,880
7,627
MMBtu
-
-
lb
-
-
$
-
-
Tgal
05: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$17,010
Cost:
-
- - - - - - - - - - $17,010 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$17,010
-
$
-
-
Tgal
06: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$14,571
Cost:
$155
- - - - - - $14,571 3,486 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,571
3,486
MMBtu
-
-
lb
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,688
Cost:
$20,194
- - - - - - $14,688 3,514 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,688
3,514
MMBtu
-
-
lb
-
-
$
-
-
Tgal
08: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM Savings:
$6,882
Cost:
$820
- - - - - - $5,982 1,431 - - - - $900 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,982
1,431
MMBtu
-
-
lb
-
-
$
$900
-
Tgal
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,975
Cost:
-
$2,312 69,200 $1,663 134 - - - - - - - - - - $2,312
69,200
kWh
$1,663
134
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,293
Cost:
$35
- - - - - - - - $3,293 109,180 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,293
109,180
lb
-
-
$
-
-
Tgal
11: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,998
Cost:
-
- - - - $1,998 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,998
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,855
Cost:
$277
- - - - - - $1,855 444 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,855
444
MMBtu
-
-
lb
-
-
$
-
-
Tgal
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,580
Cost:
$826
- - - - - - $1,580 378 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,580
378
MMBtu
-
-
lb
-
-
$
-
-
Tgal
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$258
Cost:
$249
- - - - - - $258 62 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$258
62
MMBtu
-
-
lb
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$255,169
Cost:
$32,033
$2,312 69,200 $1,663 134 $1,998 - $150,622 36,035 $3,293 109,180 $75,978 - $19,303 - $2,312
69,200
kWh
$1,663
134
kW-months/year
$1,998
-
$
$150,622
36,035
MMBtu
$3,293
109,180
lb
$75,978
-
$
$19,303
-
Tgal
TOTAL IMPLEMENTED Savings:
$163,070
Cost:
$23,387
- - - - $1,998 - $80,901 19,355 $3,293 109,180 $75,978 - $900 - -
-
kWh
-
-
kW-months/year
$1,998
-
$
$80,901
19,355
MMBtu
$3,293
109,180
lb
$75,978
-
$
$900
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Personnel Changes Water Consumption