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IAC Assessment: TA0024
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IAC Assessment: TA0024
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IAC Center University of Texas, Arlington
Assessment Year 2002
Principal Product Iron and Steel plug valves
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 211
Plant Area (Sq.Ft.) 307,000
Annual Production 60,000 Pieces
Production Hrs. Annual 6,312
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $543,826 12,951,975 kWh $0.04
Electricity Demand $249,692 30,138 kW-months/year $8.28
Electricity Fees $9,717 - $ -
Natural Gas $9,216 9,856 MMBtu $0.94
TOTAL ENERGY COSTS $820,251
RECOMMENDED SAVINGS* $24,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,988
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,615
Cost:
$400
$4,190 121,400 $1,425 121 - - $4,190
121,400
kWh
$1,425
121
kW-months/year
-
-
Tgal
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,600
Cost:
$550
$3,400 98,467 $2,200 187 - - $3,400
98,467
kWh
$2,200
187
kW-months/year
-
-
Tgal
03: 3.7115 CLEAN LINES WITH "PIGS" INSTEAD OF SOLVENTS / SOLUTIONS Savings:
$4,915
Cost:
$750
- - - - $4,915 1,575 -
-
kWh
-
-
kW-months/year
$4,915
1,575
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,680
Cost:
$635
$2,680 77,700 - - - - $2,680
77,700
kWh
-
-
kW-months/year
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,290
Cost:
$440
$2,290 66,390 - - - - $2,290
66,390
kWh
-
-
kW-months/year
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,070
Cost:
$700
$1,070 31,082 - - - - $1,070
31,082
kWh
-
-
kW-months/year
-
-
Tgal
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$858
Cost:
-
$410 11,877 $448 38 - - $410
11,877
kWh
$448
38
kW-months/year
-
-
Tgal
08: 2.7122 DISCONNECT BALLASTS Savings:
$660
Cost:
$675
$400 11,655 $260 22 - - $400
11,655
kWh
$260
22
kW-months/year
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$560
Cost:
$150
$560 16,285 - - - - $560
16,285
kWh
-
-
kW-months/year
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$315
Cost:
$640
$220 6,377 $95 8 - - $220
6,377
kWh
$95
8
kW-months/year
-
-
Tgal
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$200
Cost:
-
$200 5,780 - - - - $200
5,780
kWh
-
-
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$24,763
Cost:
$4,940
$15,420 447,013 $4,428 376 $4,915 1,575 $15,420
447,013
kWh
$4,428
376
kW-months/year
$4,915
1,575
Tgal
TOTAL IMPLEMENTED Savings:
$18,988
Cost:
$3,515
$14,820 429,578 $4,168 354 - - $14,820
429,578
kWh
$4,168
354
kW-months/year
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal