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IAC Assessment: TA0028
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IAC Assessment: TA0028
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IAC Center University of Texas, Arlington
Assessment Year 2002
Principal Product RotaryControlValves
NAICS n/a
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 450,000
Annual Production 53,200 Pieces
Production Hrs. Annual 6,384
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $377,317 8,690,625 kWh $0.04
Electricity Demand $138,104 16,802 kW-months/year $8.22
Electricity Fees $45,534 - $ -
Natural Gas $65,486 10,454 MMBtu $6.26
TOTAL ENERGY COSTS $626,441
RECOMMENDED SAVINGS* $81,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,872
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Primary Product By-product Production Electricity Usage Electricity Fees Natural Gas Primary Product By-product Production
$ kWh $ $ $ MMBtu $ $ $ $
01: 4.2220 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$36,360
Cost:
-
- - - - - - $36,360 - - - -
-
kWh
-
-
$
-
-
MMBtu
$36,360
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,860
Cost:
$600
$18,860 500,000 - - - - - - - - $18,860
500,000
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$13,237
Cost:
-
$11,437 303,148 - - $33,800 5,400 - - $(-32,000) - $11,437
303,148
kWh
-
-
$
$33,800
5,400
MMBtu
-
-
$
$(-32,000)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,290
Cost:
$40
$8,290 219,830 - - - - - - - - $8,290
219,830
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$3,380
Cost:
-
- - $3,380 - - - - - - - -
-
kWh
$3,380
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,105
Cost:
$390
$1,105 29,235 - - - - - - - - $1,105
29,235
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$81,232
Cost:
$1,030
$39,692 1,052,213 $3,380 - $33,800 5,400 $36,360 - $(-32,000) - $39,692
1,052,213
kWh
$3,380
-
$
$33,800
5,400
MMBtu
$36,360
-
$
$(-32,000)
-
$
TOTAL IMPLEMENTED Savings:
$44,872
Cost:
$1,030
$39,692 1,052,213 $3,380 - $33,800 5,400 - - $(-32,000) - $39,692
1,052,213
kWh
$3,380
-
$
$33,800
5,400
MMBtu
-
-
$
$(-32,000)
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Primary Product By-product Production Electricity Usage Electricity Fees Natural Gas Primary Product By-product Production