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IAC Assessment: TA0050
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IAC Assessment: TA0050
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IAC Center University of Texas, Arlington
Assessment Year 2003
Principal Product Snack Foods
NAICS 311423 - Dried and Dehydrated Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 65,000
Annual Production 26,000,000 Pounds
Production Hrs. Annual 6,336
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,995 2,924,994 kWh $0.04
Electricity Demand $31,482 7,875 kW-months/year $4.00
Electricity Fees $3,819 - $ -
Natural Gas $709,917 198,204 MMBtu $3.58
TOTAL ENERGY COSTS $5,651,455
RECOMMENDED SAVINGS* $512,771 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,789
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4325 UPGRADE CONVEYORS Savings:
$430,950
Cost:
$202,900
- - - - - - - - $430,950 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$430,950
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$47,100
Cost:
$5,202
- - - - $47,100 13,157 - - - - -
-
kWh
-
-
kW-months/year
$47,100
13,157
MMBtu
-
-
Tgal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,258
Cost:
$8,100
$6,258 141,926 - - - - - - - - $6,258
141,926
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$13,150
Cost:
-
- - - - - - - - $13,150 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,150
-
$
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$5,795
Cost:
$11,200
$5,795 131,407 - - - - - - - - $5,795
131,407
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$4,492
Cost:
-
- - - - - - $4,492 6,418 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,492
6,418
Tgal
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,570
Cost:
-
$2,190 49,724 $380 95 - - - - - - $2,190
49,724
kWh
$380
95
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,676
Cost:
-
$1,676 38,000 - - - - - - - - $1,676
38,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$390
Cost:
-
$390 8,921 - 17 - - - - - - $390
8,921
kWh
-
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$390
Cost:
-
$390 8,921 - 17 - - - - - - $390
8,921
kWh
-
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$512,771
Cost:
$227,402
$16,699 378,899 $380 129 $47,100 13,157 $4,492 6,418 $444,100 - $16,699
378,899
kWh
$380
129
kW-months/year
$47,100
13,157
MMBtu
$4,492
6,418
Tgal
$444,100
-
$
TOTAL IMPLEMENTED Savings:
$63,789
Cost:
$24,502
$16,309 369,978 $380 112 $47,100 13,157 - - - - $16,309
369,978
kWh
$380
112
kW-months/year
$47,100
13,157
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes