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IAC Assessment: TA0056
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IAC Assessment: TA0056
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IAC Center University of Texas, Arlington
Assessment Year 2003
Principal Product Recycled Clothing
NAICS 314999 - All Other Miscellaneous Textile Product Mills
SIC 2299 - Textile Goods, Nec
Sales $5,000,000-$10,000,000
# of Employees 160
Plant Area (Sq.Ft.) 88,500
Annual Production 19,000,000 Pounds
Production Hrs. Annual 2,250
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $17,996 291,220 kWh $0.06
Electricity Demand $9,025 1,400 kW-months/year $6.45
Electricity Fees $2,565 - $ -
Natural Gas $6,929 1,302 MMBtu $5.32
TOTAL ENERGY COSTS $36,515
RECOMMENDED SAVINGS* $212,586 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,086
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$190,000
Cost:
$141,875
- - - - - - - - $190,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$190,000
-
%
02: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$13,500
Cost:
$1,075
- - - - - - $13,500 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,500
-
$
-
-
%
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$6,726
Cost:
-
- - - - $6,726 - - - - - -
-
kWh
-
-
kW-months/year
$6,726
-
$
-
-
$
-
-
%
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$880
Cost:
$325
$880 14,820 - - - - - - - - $880
14,820
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$770
Cost:
-
$400 7,742 $370 41 - - - - - - $400
7,742
kWh
$370
41
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$710
Cost:
$1,128
$440 7,478 $270 35 - - - - - - $440
7,478
kWh
$270
35
kW-months/year
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$212,586
Cost:
$144,403
$1,720 30,040 $640 76 $6,726 - $13,500 - $190,000 - $1,720
30,040
kWh
$640
76
kW-months/year
$6,726
-
$
$13,500
-
$
$190,000
-
%
TOTAL IMPLEMENTED Savings:
$9,086
Cost:
$1,453
$1,720 30,040 $640 76 $6,726 - - - - - $1,720
30,040
kWh
$640
76
kW-months/year
$6,726
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Increase in Production