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IAC Assessment: TA0068
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IAC Assessment: TA0068
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IAC Center University of Texas, Arlington
Assessment Year 2004
Principal Product Fruit Additives for Ice Cream
NAICS 311824 - Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2024 - Ice Cream And Frozen Desserts
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 45,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,432
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,124 2,364,714 kWh $0.05
Electricity Demand $34,441 4,667 kW-months/year $7.38
Electricity Fees $422 - $ -
Natural Gas $123,646 18,723 MMBtu $6.60
TOTAL ENERGY COSTS $8,268,633
RECOMMENDED SAVINGS* $574,513 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $510,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$400,000
Cost:
$8,000
- - - - - - - - - - - - $400,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
$400,000
-
$
02: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$82,002
Cost:
$12,000
- - - - - - $2,317 - $79,685 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,317
-
$
$79,685
-
$
-
-
Tgal
-
-
$
03: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$32,648
Cost:
$6,515
- - - - - - $32,648 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32,648
-
$
-
-
$
-
-
Tgal
-
-
$
04: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$31,311
Cost:
$62,000
- - - - - - - - - - $31,311 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$31,311
-
Tgal
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$13,130
Cost:
$3,258
$6,330 144,800 - - $6,800 1,032 - - - - - - - - $6,330
144,800
kWh
-
-
kW-months/year
$6,800
1,032
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$9,955
Cost:
$14,400
$7,525 172,030 $2,430 208 - - - - - - - - - - $7,525
172,030
kWh
$2,430
208
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,450
Cost:
$420
- - - - $4,450 676 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,450
676
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,017
Cost:
$126
$678 15,498 $339 29 - - - - - - - - - - $678
15,498
kWh
$339
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$574,513
Cost:
$106,719
$14,533 332,328 $2,769 237 $11,250 1,708 $34,965 - $79,685 - $31,311 - $400,000 - $14,533
332,328
kWh
$2,769
237
kW-months/year
$11,250
1,708
MMBtu
$34,965
-
$
$79,685
-
$
$31,311
-
Tgal
$400,000
-
$
TOTAL IMPLEMENTED Savings:
$510,554
Cost:
$38,204
$14,533 332,328 $2,769 237 $11,250 1,708 $2,317 - $79,685 - - - $400,000 - $14,533
332,328
kWh
$2,769
237
kW-months/year
$11,250
1,708
MMBtu
$2,317
-
$
$79,685
-
$
-
-
Tgal
$400,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Primary Product