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IAC Assessment: TA0071
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IAC Assessment: TA0071
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IAC Center University of Texas, Arlington
Assessment Year 2004
Principal Product Corrugated Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 123
Plant Area (Sq.Ft.) 235,000
Annual Production 814,348 Thousand Feet
Production Hrs. Annual 4,526
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $261,193 5,709,297 kWh $0.05
Electricity Demand $61,296 14,510 kW-months/year $4.22
Electricity Fees $1,578 - $ -
Natural Gas $277,004 49,816 MMBtu $5.56
TOTAL ENERGY COSTS $601,071
RECOMMENDED SAVINGS* $75,562 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$18,700
Cost:
-
$18,700 417,656 - - - - - - $18,700
417,656
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,600
Cost:
$12,000
- - - - $15,600 2,181 - - -
-
kWh
-
-
kW-months/year
$15,600
2,181
MMBtu
-
-
Tgal
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$14,500
Cost:
$550
- - - - $14,500 2,028 - - -
-
kWh
-
-
kW-months/year
$14,500
2,028
MMBtu
-
-
Tgal
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$8,400
Cost:
-
- - - - - - $8,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,400
-
Tgal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,180
Cost:
$930
- - - - $6,180 865 - - -
-
kWh
-
-
kW-months/year
$6,180
865
MMBtu
-
-
Tgal
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,525
Cost:
$175
$3,525 78,705 - - - - - - $3,525
78,705
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,940
Cost:
$600
$2,550 56,900 $390 92 - - - - $2,550
56,900
kWh
$390
92
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,930
Cost:
$400
$2,540 56,800 $390 92 - - - - $2,540
56,800
kWh
$390
92
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,330
Cost:
$300
$1,070 23,897 $260 63 - - - - $1,070
23,897
kWh
$260
63
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,150
Cost:
$340
- - - - $1,150 107 - - -
-
kWh
-
-
kW-months/year
$1,150
107
MMBtu
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$307
Cost:
-
$207 4,626 $100 24 - - - - $207
4,626
kWh
$100
24
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$75,562
Cost:
$15,295
$28,592 638,584 $1,140 271 $37,430 5,181 $8,400 - $28,592
638,584
kWh
$1,140
271
kW-months/year
$37,430
5,181
MMBtu
$8,400
-
Tgal
TOTAL IMPLEMENTED Savings:
$37,280
Cost:
$1,290
$21,240 474,456 $390 92 $15,650 2,135 - - $21,240
474,456
kWh
$390
92
kW-months/year
$15,650
2,135
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption