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IAC Assessment: TA0079
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IAC Assessment: TA0079
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IAC Center University of Texas, Arlington
Assessment Year 2004
Principal Product Remanufactured Engines
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 230,000
Annual Production 40,000 Pieces
Production Hrs. Annual 4,572
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $235,959 4,574,626 kWh $0.05
Electricity Demand $84,902 18,365 kW-months/year $4.62
Electricity Fees $6,511 - $ -
Natural Gas $108,775 15,628 MMBtu $6.96
TOTAL ENERGY COSTS $436,147
RECOMMENDED SAVINGS* $62,577 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,280
Cost:
$720
$30,050 604,720 $8,230 1,587 $30,050
604,720
kWh
$8,230
1,587
kW-months/year
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$15,200
Cost:
$7,680
$15,200 305,890 - - $15,200
305,890
kWh
-
-
kW-months/year
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,240
Cost:
$300
$3,900 78,580 $1,340 258 $3,900
78,580
kWh
$1,340
258
kW-months/year
04: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$1,490
Cost:
$200
$1,160 23,330 $330 64 $1,160
23,330
kWh
$330
64
kW-months/year
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,450
Cost:
$720
$1,450 29,110 - - $1,450
29,110
kWh
-
-
kW-months/year
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$637
Cost:
-
$107 2,155 $530 102 $107
2,155
kWh
$530
102
kW-months/year
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$280
Cost:
-
- - $280 54 -
-
kWh
$280
54
kW-months/year
TOTAL RECOMMENDED Savings:
$62,577
Cost:
$9,620
$51,867 1,043,785 $10,710 2,065 $51,867
1,043,785
kWh
$10,710
2,065
kW-months/year
TOTAL IMPLEMENTED Savings:
$41,500
Cost:
$1,640
$32,660 657,160 $8,840 1,705 $32,660
657,160
kWh
$8,840
1,705
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand