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IAC Assessment: TA0096
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IAC Assessment: TA0096
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IAC Center University of Texas, Arlington
Assessment Year 2005
Principal Product Folding Paperboard
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 120,000
Annual Production 250,000 Tons
Production Hrs. Annual 6,184
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,907 2,162,407 kWh $0.06
Electricity Demand $23,487 6,918 kW-months/year $3.40
Natural Gas $11,529 1,408 MMBtu $8.19
TOTAL ENERGY COSTS $168,923
RECOMMENDED SAVINGS* $55,545 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,040
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$13,200
Cost:
$25,840
$13,200 285,500 - - - - $13,200
285,500
kWh
-
-
kW-months/year
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$12,700
Cost:
$5,330
- - - - $12,700 - -
-
kWh
-
-
kW-months/year
$12,700
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,500
Cost:
$2,340
$11,500 248,030 - - - - $11,500
248,030
kWh
-
-
kW-months/year
-
-
$
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$8,870
Cost:
$13,400
$6,970 150,732 $1,900 402 - - $6,970
150,732
kWh
$1,900
402
kW-months/year
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,525
Cost:
$7,400
$5,525 119,500 - - - - $5,525
119,500
kWh
-
-
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,040
Cost:
$500
$1,700 36,840 $340 72 - - $1,700
36,840
kWh
$340
72
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$890
Cost:
-
$727 14,248 $163 28 - - $727
14,248
kWh
$163
28
kW-months/year
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$645
Cost:
-
$485 10,495 $160 34 - - $485
10,495
kWh
$160
34
kW-months/year
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$175
Cost:
-
$145 3,125 $30 6 - - $145
3,125
kWh
$30
6
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$55,545
Cost:
$54,810
$40,252 868,470 $2,593 542 $12,700 - $40,252
868,470
kWh
$2,593
542
kW-months/year
$12,700
-
$
TOTAL IMPLEMENTED Savings:
$2,040
Cost:
$500
$1,700 36,840 $340 72 - - $1,700
36,840
kWh
$340
72
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost