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IAC Assessment: TA0108
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IAC Assessment: TA0108
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IAC Center University of Texas, Arlington
Assessment Year 2005
Principal Product paperboard boxes
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 177,000
Annual Production 40,000 Tons
Production Hrs. Annual 6,024
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $387,663 6,098,001 kWh $0.06
Electricity Demand $87,488 14,792 kW-months/year $5.91
Natural Gas $11,313 1,267 MMBtu $8.93
TOTAL ENERGY COSTS $486,464
RECOMMENDED SAVINGS* $35,077 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,677
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,100
Cost:
$22,000
- - $11,100 2,123 - - -
-
kWh
$11,100
2,123
kW-months/year
-
-
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,910
Cost:
$495
$1,960 34,215 - - $950 106 $1,960
34,215
kWh
-
-
kW-months/year
$950
106
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,647
Cost:
$120
$1,402 23,728 $245 47 - - $1,402
23,728
kWh
$245
47
kW-months/year
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,590
Cost:
-
$1,590 26,968 - - - - $1,590
26,968
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$300
Cost:
-
$300 5,041 - - - - $300
5,041
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,530
Cost:
$11,050
$14,900 252,465 $2,630 503 - - $14,900
252,465
kWh
$2,630
503
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$35,077
Cost:
$33,665
$20,152 342,417 $13,975 2,673 $950 106 $20,152
342,417
kWh
$13,975
2,673
kW-months/year
$950
106
MMBtu
TOTAL IMPLEMENTED Savings:
$23,677
Cost:
$11,665
$19,852 337,376 $2,875 550 $950 106 $19,852
337,376
kWh
$2,875
550
kW-months/year
$950
106
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas