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IAC Assessment: TN0369
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IAC Assessment: TN0369
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IAC Center University of Tennessee
Assessment Year 1989
Principal Product BLANKETS
NAICS n/a
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $5,000,000-$10,000,000
# of Employees 490
Plant Area (Sq.Ft.) 0
Annual Production 11,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $628,239 12,383,939 kWh $0.05
Natural Gas $221,533 121,681 MMBtu $1.82
Fuel Oil #2 $39,163 8,686 MMBtu $4.51
TOTAL ENERGY COSTS $888,935
RECOMMENDED SAVINGS* $43,896 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,430
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,868
Cost:
$5,446
- - $4,269 2,372 $2,599 593 - - -
-
kWh
$4,269
2,372
MMBtu
$2,599
593
MMBtu
-
-
$
02: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$16,115
Cost:
$44,100
$15,605 305,979 - - - - $510 - $15,605
305,979
kWh
-
-
MMBtu
-
-
MMBtu
$510
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,909
Cost:
$240
- - $1,186 659 $723 165 - - -
-
kWh
$1,186
659
MMBtu
$723
165
MMBtu
-
-
$
04: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$2,350
Cost:
$3,325
- - $1,460 811 $890 203 - - -
-
kWh
$1,460
811
MMBtu
$890
203
MMBtu
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$11,956
Cost:
-
$11,956 234,467 - - - - - - $11,956
234,467
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,483
Cost:
$300
- - $922 512 $561 128 - - -
-
kWh
$922
512
MMBtu
$561
128
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$280
Cost:
-
- - $547 304 $333 76 $(-600) - -
-
kWh
$547
304
MMBtu
$333
76
MMBtu
$(-600)
-
$
08: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$845
Cost:
-
- - $547 304 $298 68 - - -
-
kWh
$547
304
MMBtu
$298
68
MMBtu
-
-
$
09: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$147
Cost:
$50
- - $90 50 $57 13 - - -
-
kWh
$90
50
MMBtu
$57
13
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,943
Cost:
$450
$1,943 38,101 - - - - - - $1,943
38,101
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$43,896
Cost:
$53,911
$29,504 578,547 $9,021 5,012 $5,461 1,246 $(-90) - $29,504
578,547
kWh
$9,021
5,012
MMBtu
$5,461
1,246
MMBtu
$(-90)
-
$
TOTAL IMPLEMENTED Savings:
$19,430
Cost:
$4,065
$13,899 272,568 $3,830 2,128 $2,301 525 $(-600) - $13,899
272,568
kWh
$3,830
2,128
MMBtu
$2,301
525
MMBtu
$(-600)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes