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IAC Assessment: TN0377
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IAC Assessment: TN0377
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IAC Center University of Tennessee
Assessment Year 1989
Principal Product POLYESTER & NYLON YARNS
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 5,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $995,174 21,648,007 kWh $0.05
Natural Gas $286,642 81,688 MMBtu $3.51
TOTAL ENERGY COSTS $1,281,816
RECOMMENDED SAVINGS* $80,507 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,385
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$25,781
Cost:
$2,304
- - $25,781 7,366 - - -
-
kWh
$25,781
7,366
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,728
Cost:
$2,428
- - $8,728 2,494 - - -
-
kWh
$8,728
2,494
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$19,212
Cost:
-
$19,212 417,644 - - - - $19,212
417,644
kWh
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,433
Cost:
$17,200
- - $6,433 1,838 - - -
-
kWh
$6,433
1,838
MMBtu
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,364
Cost:
$240
- - $3,364 961 - - -
-
kWh
$3,364
961
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,146
Cost:
$800
- - $2,146 613 - - -
-
kWh
$2,146
613
MMBtu
-
-
$
07: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,960
Cost:
$200
- - $1,960 560 - - -
-
kWh
$1,960
560
MMBtu
-
-
$
08: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$3,394
Cost:
$11,235
$3,074 66,823 - - $320 - $3,074
66,823
kWh
-
-
MMBtu
$320
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,489
Cost:
$3,870
$9,489 206,331 - - - - $9,489
206,331
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$80,507
Cost:
$38,277
$31,775 690,798 $48,412 13,832 $320 - $31,775
690,798
kWh
$48,412
13,832
MMBtu
$320
-
$
TOTAL IMPLEMENTED Savings:
$68,385
Cost:
$24,614
$28,701 623,975 $39,684 11,338 - - $28,701
623,975
kWh
$39,684
11,338
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes