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IAC Assessment: TN0435
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IAC Assessment: TN0435
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IAC Center University of Tennessee
Assessment Year 1991
Principal Product METAL STAMPING
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 0
Annual Production 50,000,000 Pieces
Production Hrs. Annual 4,394
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,687 699,883 kWh $0.06
LPG $30,641 3,252 MMBtu $9.42
TOTAL ENERGY COSTS $75,328
RECOMMENDED SAVINGS* $18,457 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,457
#|Description Savings
Cost
Status Electricity Usage LPG Administrative Changes Electricity Usage LPG Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,971
Cost:
$6,000
$4,971 77,667 - - - - $4,971
77,667
kWh
-
-
MMBtu
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,926
Cost:
-
$2,926 45,721 - - - - $2,926
45,721
kWh
-
-
MMBtu
-
-
$
03: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$2,939
Cost:
$4,256
$2,757 43,083 - - $182 - $2,757
43,083
kWh
-
-
MMBtu
$182
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,932
Cost:
-
$1,932 30,188 - - - - $1,932
30,188
kWh
-
-
MMBtu
-
-
$
05: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$892
Cost:
$190
- - $892 95 - - -
-
kWh
$892
95
MMBtu
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$910
Cost:
$315
$225 3,517 $685 73 - - $225
3,517
kWh
$685
73
MMBtu
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$244
Cost:
$410
- - $244 26 - - -
-
kWh
$244
26
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$338
Cost:
$322
$338 5,275 - - - - $338
5,275
kWh
-
-
MMBtu
-
-
$
09: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,305
Cost:
$9,700
$3,305 - - - - - $3,305
-
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$18,457
Cost:
$21,193
$16,454 205,451 $1,821 194 $182 - $16,454
205,451
kWh
$1,821
194
MMBtu
$182
-
$
TOTAL IMPLEMENTED Savings:
$18,457
Cost:
$21,193
$16,454 205,451 $1,821 194 $182 - $16,454
205,451
kWh
$1,821
194
MMBtu
$182
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage LPG Administrative Changes Electricity Usage LPG Administrative Changes