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IAC Assessment: TN0504
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IAC Assessment: TN0504
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IAC Center University of Tennessee
Assessment Year 1993
Principal Product Plumbing fittings and faucets
NAICS n/a
SIC 3432 - Plumbing Fixture Fittings And Trim
Sales $50,000,000-$100,000,000
# of Employees 320
Plant Area (Sq.Ft.) 162,000
Annual Production 932,600 Pieces
Production Hrs. Annual 6,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $309,004 7,830,891 kWh $0.04
Natural Gas $124,075 41,762 MMBtu $2.97
TOTAL ENERGY COSTS $433,079
RECOMMENDED SAVINGS* $60,768 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,445
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,438
Cost:
$3,000
$246 6,155 $9,192 3,304 $246
6,155
kWh
$9,192
3,304
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,307
Cost:
$1,125
$6,084 152,110 $2,223 741 $6,084
152,110
kWh
$2,223
741
MMBtu
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$15,927
Cost:
$45,191
$15,927 341,735 - - $15,927
341,735
kWh
-
-
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,208
Cost:
$1,350
- - $2,208 736 -
-
kWh
$2,208
736
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,202
Cost:
$1,500
- - $2,202 734 -
-
kWh
$2,202
734
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,362
Cost:
$770
$7,362 184,056 - - $7,362
184,056
kWh
-
-
MMBtu
07: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,140
Cost:
$9,600
$7,140 178,488 - - $7,140
178,488
kWh
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,626
Cost:
$3,700
$2,626 65,651 - - $2,626
65,651
kWh
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,227
Cost:
$1,416
$2,227 55,686 - - $2,227
55,686
kWh
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,383
Cost:
$1,856
$1,383 34,584 - - $1,383
34,584
kWh
-
-
MMBtu
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$318
Cost:
$375
- - $318 106 -
-
kWh
$318
106
MMBtu
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,196
Cost:
$610
$1,196 29,894 - - $1,196
29,894
kWh
-
-
MMBtu
13: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$235
Cost:
$500
$235 5,862 - - $235
5,862
kWh
-
-
MMBtu
14: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$199
Cost:
$330
$199 4,982 - - $199
4,982
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$60,768
Cost:
$71,323
$44,625 1,059,203 $16,143 5,621 $44,625
1,059,203
kWh
$16,143
5,621
MMBtu
TOTAL IMPLEMENTED Savings:
$33,445
Cost:
$11,392
$17,302 432,591 $16,143 5,621 $17,302
432,591
kWh
$16,143
5,621
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas