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IAC Assessment: TN0530
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IAC Assessment: TN0530
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1994
Principal Product Wooden bedroom furniture and parts
NAICS n/a
SIC 2511 - Wood Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 200,000
Annual Production 150,000 Pieces
Production Hrs. Annual 4,313
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $464,381 9,300,997 kWh $0.05
Natural Gas $43,359 8,479 MMBtu $5.11
TOTAL ENERGY COSTS $507,740
RECOMMENDED SAVINGS* $734,473 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,015
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ MMBtu $ gal $ lb $ $
01: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$216,000
Cost:
$494,000
$216,000 5,400,059 - - - - - - - - $216,000
5,400,059
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.1393 USE STEAM SPARGING OR INJECTIONS IN PLACE OF INDIRECT HEATING Savings:
$36,755
Cost:
$43,820
- - $36,755 7,207 - - - - - - -
-
kWh
$36,755
7,207
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$8,807
Cost:
$3,300
$1,307 176,143 - - - - - - $7,500 - $1,307
176,143
kWh
-
-
MMBtu
-
-
gal
-
-
lb
$7,500
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,056
Cost:
$3,360
$5,056 101,114 - - - - - - - - $5,056
101,114
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,015
Cost:
-
$4,015 80,305 - - - - - - - - $4,015
80,305
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,330
Cost:
$1,670
$2,330 46,600 - - - - - - - - $2,330
46,600
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,436
Cost:
$1,500
$1,436 28,722 - - - - - - - - $1,436
28,722
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$703
Cost:
$858
$703 14,068 - - - - - - - - $703
14,068
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$586
Cost:
$1,505
$586 11,723 - - - - - - - - $586
11,723
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$100,000
Cost:
$988,447
- - - - - - $100,000 18,000,000 - - -
-
kWh
-
-
MMBtu
-
-
gal
$100,000
18,000,000
lb
-
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$341,760
Cost:
$52,450
- - - - $341,760 402,072 - - - - -
-
kWh
-
-
MMBtu
$341,760
402,072
gal
-
-
lb
-
-
$
12: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$13,320
Cost:
$2,664
- - - - $13,320 13,147 - - - - -
-
kWh
-
-
MMBtu
$13,320
13,147
gal
-
-
lb
-
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,705
Cost:
$8,521
- - - - - - $3,705 56,448 - - -
-
kWh
-
-
MMBtu
-
-
gal
$3,705
56,448
lb
-
-
$
TOTAL RECOMMENDED Savings:
$734,473
Cost:
$1,602,095
$231,433 5,858,734 $36,755 7,207 $355,080 415,219 $103,705 18,056,448 $7,500 - $231,433
5,858,734
kWh
$36,755
7,207
MMBtu
$355,080
415,219
gal
$103,705
18,056,448
lb
$7,500
-
$
TOTAL IMPLEMENTED Savings:
$104,015
Cost:
$988,447
$4,015 80,305 - - - - $100,000 18,000,000 - - $4,015
80,305
kWh
-
-
MMBtu
-
-
gal
$100,000
18,000,000
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ lb $ $
Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes