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IAC Assessment: TN0563
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IAC Assessment: TN0563
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IAC Center University of Tennessee
Assessment Year 1995
Principal Product Vinyl-coated polyester fabrics
NAICS n/a
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 100,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,897 4,487,984 kWh $0.05
Natural Gas $102,348 30,343 MMBtu $3.37
TOTAL ENERGY COSTS $2,258,046
RECOMMENDED SAVINGS* $758,586 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,610
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$8,547
Cost:
$16,638
$7,721 189,332 - - - - - - - - $826 - - - $7,721
189,332
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$826
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$816
Cost:
$134
- - $816 240 - - - - - - - - - - -
-
kWh
$816
240
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,191
Cost:
-
$3,191 78,546 - - - - - - - - - - - - $3,191
78,546
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$643
Cost:
$245
- - $643 189 - - - - - - - - - - -
-
kWh
$643
189
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,115
Cost:
$701
$2,115 33,411 - - - - - - - - - - - - $2,115
33,411
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,625
Cost:
$1,540
$1,625 32,532 - - - - - - - - - - - - $1,625
32,532
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$303
Cost:
$170
- - $303 89 - - - - - - - - - - -
-
kWh
$303
89
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,313
Cost:
-
$1,313 25,205 - - - - - - - - - - - - $1,313
25,205
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$10,235
Cost:
-
- - $10,235 - - - - - - - - - - - -
-
kWh
$10,235
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$664,104
Cost:
$275,000
- - - - $8,350 2,270,900 $(-163,939) - - - - - $819,693 - -
-
kWh
-
-
MMBtu
$8,350
2,270,900
lb
$(-163,939)
-
$
-
-
$
-
-
$
$819,693
-
$
11: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$45,294
Cost:
$100,000
- - - - $5,010 186,524 $(-25,000) - - - - - $65,284 - -
-
kWh
-
-
MMBtu
$5,010
186,524
lb
$(-25,000)
-
$
-
-
$
-
-
$
$65,284
-
$
12: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$11,700
Cost:
$10,200
- - - - $7,800 144,892 $3,000 - $900 - - - - - -
-
kWh
-
-
MMBtu
$7,800
144,892
lb
$3,000
-
$
$900
-
$
-
-
$
-
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$8,700
Cost:
$8,480
- - - - - - $(-2,080) - - - - - $10,780 - -
-
kWh
-
-
MMBtu
-
-
lb
$(-2,080)
-
$
-
-
$
-
-
$
$10,780
-
$
TOTAL RECOMMENDED Savings:
$758,586
Cost:
$413,108
$15,965 359,026 $11,997 518 $21,160 2,602,316 $(-188,019) - $900 - $826 - $895,757 - $15,965
359,026
kWh
$11,997
518
MMBtu
$21,160
2,602,316
lb
$(-188,019)
-
$
$900
-
$
$826
-
$
$895,757
-
$
TOTAL IMPLEMENTED Savings:
$29,610
Cost:
$29,383
$15,965 359,026 $1,119 329 $7,800 144,892 $3,000 - $900 - $826 - - - $15,965
359,026
kWh
$1,119
329
MMBtu
$7,800
144,892
lb
$3,000
-
$
$900
-
$
$826
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production