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IAC Assessment: TN0569
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IAC Assessment: TN0569
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Plastic Extrusion Molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 54
Plant Area (Sq.Ft.) 50,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,340 1,194,607 kWh $0.04
Electricity Demand $25,963 3,134 kW-months/year $8.28
Electricity Fees $1,144 - $ -
Natural Gas $6,907 1,057 MMBtu $6.53
TOTAL ENERGY COSTS $121,150
RECOMMENDED SAVINGS* $32,637 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $318
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$18,480
Cost:
-
- - - - $18,480 96,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,480
96,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$3,578
Cost:
$4,440
$(-500) (-16,706) - - - - $(-5,712) - $(-200) - - - $9,990 - $(-500)
(-16,706)
kWh
-
-
kW-months/year
-
-
lb
$(-5,712)
-
$
$(-200)
-
$
-
-
$
$9,990
-
$
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$5,833
Cost:
$17,762
$2,971 99,062 $2,122 208 - - - - - - $740 - - - $2,971
99,062
kWh
$2,122
208
kW-months/year
-
-
lb
-
-
$
-
-
$
$740
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,428
Cost:
$4,000
- - $4,428 432 - - - - - - - - - - -
-
kWh
$4,428
432
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$318
Cost:
$30
$158 5,275 $160 12 - - - - - - - - - - $158
5,275
kWh
$160
12
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,637
Cost:
$26,232
$2,629 87,631 $6,710 652 $18,480 96,000 $(-5,712) - $(-200) - $740 - $9,990 - $2,629
87,631
kWh
$6,710
652
kW-months/year
$18,480
96,000
lb
$(-5,712)
-
$
$(-200)
-
$
$740
-
$
$9,990
-
$
TOTAL IMPLEMENTED Savings:
$318
Cost:
$30
$158 5,275 $160 12 - - - - - - - - - - $158
5,275
kWh
$160
12
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost By-product Production