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IAC Assessment: TN0596
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IAC Assessment: TN0596
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Frozen poultry products
NAICS n/a
SIC 2015 - Poultry Slaughtering And Processing
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 70,000
Annual Production 75,000,000 Pounds
Production Hrs. Annual 6,552
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $440,097 14,691,384 kWh $0.03
Electricity Demand $267,365 29,353 kW-months/year $9.11
Natural Gas $289,685 82,492 MMBtu $3.51
TOTAL ENERGY COSTS $1,198,147
RECOMMENDED SAVINGS* $269,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,770
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.5194 REDESIGN PROCESS Savings:
$97,310
Cost:
$38,900
$(-620) (-20,516) $(-350) (-36) - - - - $98,280 - - - $(-620)
(-20,516)
kWh
$(-350)
(-36)
kW-months/year
-
-
MMBtu
-
-
Tgal
$98,280
-
$
-
-
Tgal
02: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$80,150
Cost:
$1,130
- - - - - - $47,300 13,140,000 - - $32,850 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$47,300
13,140,000
Tgal
-
-
$
$32,850
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$40,800
Cost:
$99,260
- - - - $40,800 11,655 - - - - - - -
-
kWh
-
-
kW-months/year
$40,800
11,655
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$37,300
Cost:
$61,100
$37,300 1,243,552 - - - - - - - - - - $37,300
1,243,552
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,870
Cost:
$4,200
$4,300 143,611 $2,570 264 - - - - - - - - $4,300
143,611
kWh
$2,570
264
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,170
Cost:
$7,000
$3,370 112,251 $2,800 288 - - - - - - - - $3,370
112,251
kWh
$2,800
288
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$580
Cost:
$410
$110 3,810 $470 48 - - - - - - - - $110
3,810
kWh
$470
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$269,180
Cost:
$212,000
$44,460 1,482,708 $5,490 564 $40,800 11,655 $47,300 13,140,000 $98,280 - $32,850 - $44,460
1,482,708
kWh
$5,490
564
kW-months/year
$40,800
11,655
MMBtu
$47,300
13,140,000
Tgal
$98,280
-
$
$32,850
-
Tgal
TOTAL IMPLEMENTED Savings:
$93,770
Cost:
$12,740
$7,780 259,672 $5,840 600 - - $47,300 13,140,000 - - $32,850 - $7,780
259,672
kWh
$5,840
600
kW-months/year
-
-
MMBtu
$47,300
13,140,000
Tgal
-
-
$
$32,850
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption