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IAC Assessment: TN0606
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IAC Assessment: TN0606
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Automotive interior door panels
NAICS n/a
SIC 3350 -
Sales $50,000,000-$100,000,000
# of Employees 485
Plant Area (Sq.Ft.) 165,000
Annual Production 1,820,000 Pieces
Production Hrs. Annual 7,056
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $269,453 17,127,491 kWh $0.02
Electricity Demand $326,544 35,496 kW-months/year $9.20
Electricity Fees $23,653 - $ -
LPG $53,138 7,060 MMBtu $7.53
TOTAL ENERGY COSTS $1,807,800
RECOMMENDED SAVINGS* $171,730 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $167,060
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $
01: 3.1172 REVISE RAW MATERIAL SPECS Savings:
$134,780
Cost:
$10,600
- - - - - - - - $(-2,700) 17,200 $137,480 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-2,700)
17,200
lb
$137,480
-
$
-
-
$
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$19,980
Cost:
$8,480
- - - - $(-33,182) (-7,060) $53,162 7,060 - - - - - - -
-
kWh
-
-
kW-months/year
$(-33,182)
(-7,060)
MMBtu
$53,162
7,060
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,900
Cost:
$3,800
$1,640 102,579 $3,260 360 - - - - - - - - - - $1,640
102,579
kWh
$3,260
360
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,800
Cost:
-
- - - - - - - - $4,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$4,800
-
lb
-
-
$
-
-
$
05: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$2,600
Cost:
-
- - - - - - - - - - - - $2,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$2,600
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,320
Cost:
$2,800
$800 49,824 $1,520 168 - - - - - - - - - - $800
49,824
kWh
$1,520
168
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,000
Cost:
$375
$1,020 63,599 $980 108 - - - - - - - - - - $1,020
63,599
kWh
$980
108
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$350
Cost:
$400
$20 1,172 $330 36 - - - - - - - - - - $20
1,172
kWh
$330
36
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$171,730
Cost:
$26,455
$3,480 217,174 $6,090 672 $(-33,182) (-7,060) $53,162 7,060 $2,100 17,200 $137,480 - $2,600 - $3,480
217,174
kWh
$6,090
672
kW-months/year
$(-33,182)
(-7,060)
MMBtu
$53,162
7,060
MMBtu
$2,100
17,200
lb
$137,480
-
$
$2,600
-
$
TOTAL IMPLEMENTED Savings:
$167,060
Cost:
$22,880
$1,640 102,579 $3,260 360 $(-33,182) (-7,060) $53,162 7,060 $2,100 17,200 $137,480 - $2,600 - $1,640
102,579
kWh
$3,260
360
kW-months/year
$(-33,182)
(-7,060)
MMBtu
$53,162
7,060
MMBtu
$2,100
17,200
lb
$137,480
-
$
$2,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Primary Raw Material Primary Product