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IAC Assessment: TN0608
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IAC Assessment: TN0608
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Carbon copy and carbonless business forms
NAICS n/a
SIC 2761 - Manifold Business Forms
Sales $5,000,000-$10,000,000
# of Employees 63
Plant Area (Sq.Ft.) 45,000
Annual Production 780,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,538 1,439,625 kWh $0.03
Electricity Demand $16,372 3,888 kW-months/year $4.21
Electricity Fees $6,710 - $ -
Natural Gas $3,438 528 MMBtu $6.51
TOTAL ENERGY COSTS $511,498
RECOMMENDED SAVINGS* $31,050 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$10,600
Cost:
$11,400
- - - - - - - - - - - - $10,600 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$10,600
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,970
Cost:
$12,600
$(-50) (-1,758) - - - - - - $9,070 - $(-50) - - - $(-50)
(-1,758)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$9,070
-
lb
$(-50)
-
$
-
-
$
03: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$4,940
Cost:
$2,400
- - - - - - - - $6,760 - $(-1,820) - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,760
-
lb
$(-1,820)
-
$
-
-
$
04: 2.6225 ELIMINATE THIRD SHIFT Savings:
$3,940
Cost:
-
$3,940 145,955 - - - - - - - - - - - - $3,940
145,955
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,300
Cost:
$240
$300 11,137 - - - - $1,000 154 - - - - - - $300
11,137
kWh
-
-
kW-months/year
-
-
$
$1,000
154
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$650
Cost:
$500
$400 14,654 $250 60 - - - - - - - - - - $400
14,654
kWh
$250
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$480
Cost:
-
$280 10,258 $200 48 - - - - - - - - - - $280
10,258
kWh
$200
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$170
Cost:
$470
$130 4,689 - - $40 - - - - - - - - - $130
4,689
kWh
-
-
kW-months/year
$40
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,050
Cost:
$27,610
$5,000 184,935 $450 108 $40 - $1,000 154 $15,830 - $(-1,870) - $10,600 - $5,000
184,935
kWh
$450
108
kW-months/year
$40
-
$
$1,000
154
MMBtu
$15,830
-
lb
$(-1,870)
-
$
$10,600
-
$
TOTAL IMPLEMENTED Savings:
$22,000
Cost:
$24,740
$930 34,291 $450 108 - - $1,000 154 $9,070 - $(-50) - $10,600 - $930
34,291
kWh
$450
108
kW-months/year
-
-
$
$1,000
154
MMBtu
$9,070
-
lb
$(-50)
-
$
$10,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material