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IAC Assessment: TN0615
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IAC Assessment: TN0615
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Dry chemical, CO2 and Haletron fire extinguishers
NAICS n/a
SIC 3999 - Manufacturing Industries, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 100,000
Annual Production 300,000 Pieces
Production Hrs. Annual 6,240
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,882 3,027,550 kWh $0.04
Electricity Demand $55,799 11,248 kW-months/year $4.96
Electricity Fees $6,957 - $ -
Natural Gas $101,704 18,049 MMBtu $5.63
TOTAL ENERGY COSTS $369,672
RECOMMENDED SAVINGS* $108,565 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
01: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$24,785
Cost:
$73,860
$(-565) (-13,775) $(-130) (-24) - - - - $25,480 - - - - - - - - - $(-565)
(-13,775)
kWh
$(-130)
(-24)
kW-months/year
-
-
MMBtu
-
-
lb
$25,480
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$27,000
Cost:
$10,000
- - - - - - - - $42,000 - $(-15,000) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$42,000
-
$
$(-15,000)
-
$
-
-
$
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$16,845
Cost:
$13,160
- - - - $16,845 3,008 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,845
3,008
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$17,115
Cost:
$12,040
- - - - - - $2,250 250,000 $2,365 - - - $12,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,250
250,000
lb
$2,365
-
$
-
-
$
$12,500
-
$
-
-
$
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$8,850
Cost:
$13,650
- - $22,500 4,140 - - - - - - - - - - - - $(-13,650) - -
-
kWh
$22,500
4,140
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$(-13,650)
-
$
06: 3.1223 USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING Savings:
$6,995
Cost:
$16,930
- - - - - - $3,250 9,545 - - - - - - $3,745 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,250
9,545
lb
-
-
$
-
-
$
-
-
$
$3,745
-
$
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$5,350
Cost:
$300
$5,350 280,188 - - - - - - - - - - - - - - - - $5,350
280,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$830
Cost:
$2,525
$830 43,376 - - - - - - - - - - - - - - - - $830
43,376
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$540
Cost:
$1,490
- - - - - - - - - - - - - - $540 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$540
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$255
Cost:
$280
$60 1,465 $195 36 - - - - - - - - - - - - - - $60
1,465
kWh
$195
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$108,565
Cost:
$144,235
$5,675 311,254 $22,565 4,152 $16,845 3,008 $5,500 259,545 $69,845 - $(-15,000) - $12,500 - $4,285 - $(-13,650) - $5,675
311,254
kWh
$22,565
4,152
kW-months/year
$16,845
3,008
MMBtu
$5,500
259,545
lb
$69,845
-
$
$(-15,000)
-
$
$12,500
-
$
$4,285
-
$
$(-13,650)
-
$
TOTAL IMPLEMENTED Savings:
$17,100
Cost:
$13,440
$60 1,465 $195 36 $16,845 3,008 - - - - - - - - - - - - $60
1,465
kWh
$195
36
kW-months/year
$16,845
3,008
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product