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IAC Assessment: TN0633
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IAC Assessment: TN0633
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product air springs
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 320,000
Annual Production 6,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $344,704 12,896,249 kWh $0.03
Electricity Demand $97,408 23,137 kW-months/year $4.21
Electricity Fees $59,384 - $ -
Natural Gas $248,169 62,312 MMBtu $3.98
TOTAL ENERGY COSTS $770,025
RECOMMENDED SAVINGS* $127,005 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,355
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$100,000
Cost:
$122,130
- - - - - - $16,200 - - - $83,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,200
-
lb
-
-
$
$83,800
-
$
02: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$8,140
Cost:
-
- - - - - - $8,140 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,140
-
lb
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,960
Cost:
$7,010
- - - - $3,960 990 - - - - - - -
-
kWh
-
-
kW-months/year
$3,960
990
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$2,770
Cost:
$5,450
- - - - $2,770 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,770
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,625
Cost:
$7,110
$2,120 84,994 $505 120 - - - - - - - - $2,120
84,994
kWh
$505
120
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$270
Cost:
-
- - - - - - $270 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$270
-
lb
-
-
$
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$9,240
Cost:
$18,600
- - - - - - - - $9,240 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$9,240
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$127,005
Cost:
$160,300
$2,120 84,994 $505 120 $6,730 990 $24,610 - $9,240 - $83,800 - $2,120
84,994
kWh
$505
120
kW-months/year
$6,730
990
MMBtu
$24,610
-
lb
$9,240
-
$
$83,800
-
$
TOTAL IMPLEMENTED Savings:
$109,355
Cost:
$141,700
$2,120 84,994 $505 120 $6,730 990 $16,200 - - - $83,800 - $2,120
84,994
kWh
$505
120
kW-months/year
$6,730
990
MMBtu
$16,200
-
lb
-
-
$
$83,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product By-product Production