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IAC Assessment: TN0634
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IAC Assessment: TN0634
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Wood and upholstered household furniture
NAICS n/a
SIC 2512 - Upholstered Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 180,000
Annual Production 5,000 Pieces
Production Hrs. Annual 2,080
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,793 1,487,691 kWh $0.04
Electricity Demand $53,718 7,440 kW-months/year $7.22
Electricity Fees $3,677 - $ -
Natural Gas $61,245 9,582 MMBtu $6.39
TOTAL ENERGY COSTS $828,072
RECOMMENDED SAVINGS* $171,658 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,868
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$84,680
Cost:
$200,000
- - - - - - - - $(-64,900) - $(-30,420) - - - $180,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-64,900)
-
$
$(-30,420)
-
$
-
-
$
$180,000
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$67,500
Cost:
$50,000
- - - - - - $(-67,500) 112,500 - - - - $135,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-67,500)
112,500
lb
-
-
$
-
-
$
$135,000
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,720
Cost:
$2,600
$2,860 67,995 $2,860 396 - - - - - - - - - - - - $2,860
67,995
kWh
$2,860
396
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$3,600
Cost:
-
- - - - - - $3,600 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,600
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$2,990
Cost:
$8,575
$2,990 71,219 - - - - - - - - - - - - - - $2,990
71,219
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,990
Cost:
$510
$1,990 47,479 - - - - - - - - - - - - - - $1,990
47,479
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$1,460
Cost:
-
- - - - $1,460 228 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,460
228
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$1,310
Cost:
-
- - - - $1,310 204 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,310
204
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,038
Cost:
$1,820
$345 8,206 $693 96 - - - - - - - - - - - - $345
8,206
kWh
$693
96
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$430
Cost:
$390
- - - - $430 67 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$430
67
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$320
Cost:
$960
- - - - $320 50 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$320
50
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$310
Cost:
$295
- - - - $310 48 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$310
48
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$310
Cost:
$500
$135 3,224 $175 24 - - - - - - - - - - - - $135
3,224
kWh
$175
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$171,658
Cost:
$265,650
$8,320 198,123 $3,728 516 $3,830 597 $(-63,900) 112,500 $(-64,900) - $(-30,420) - $135,000 - $180,000 - $8,320
198,123
kWh
$3,728
516
kW-months/year
$3,830
597
MMBtu
$(-63,900)
112,500
lb
$(-64,900)
-
$
$(-30,420)
-
$
$135,000
-
$
$180,000
-
$
TOTAL IMPLEMENTED Savings:
$161,868
Cost:
$256,685
$5,330 126,904 $3,728 516 $630 98 $(-67,500) 112,500 $(-64,900) - $(-30,420) - $135,000 - $180,000 - $5,330
126,904
kWh
$3,728
516
kW-months/year
$630
98
MMBtu
$(-67,500)
112,500
lb
$(-64,900)
-
$
$(-30,420)
-
$
$135,000
-
$
$180,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product