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IAC Assessment: TN0637
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IAC Assessment: TN0637
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Various shaped steel bars
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 230,000
Annual Production 180,000 Tons
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $483,369 20,688,160 kWh $0.02
Electricity Demand $25,269 66,000 kW-months/year $0.38
Electricity Fees $43,175 - $ -
Natural Gas $1,199,420 366,535 MMBtu $3.27
TOTAL ENERGY COSTS $5,116,925
RECOMMENDED SAVINGS* $745,255 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $305,135
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ MMBtu $ lb $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$386,750
Cost:
$427,700
- - - - - - - - $386,750 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$386,750
-
$
02: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$248,625
Cost:
-
- - - - $248,625 - - - - - -
-
kWh
-
-
MMBtu
$248,625
-
lb
-
-
$
-
-
$
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$48,770
Cost:
$9,300
- - $48,770 14,780 - - - - - - -
-
kWh
$48,770
14,780
MMBtu
-
-
lb
-
-
$
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$38,400
Cost:
$21,000
- - - - - - $(-84,000) - $122,400 - -
-
kWh
-
-
MMBtu
-
-
lb
$(-84,000)
-
$
$122,400
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$14,970
Cost:
$16,200
- - $14,970 4,536 - - - - - - -
-
kWh
$14,970
4,536
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,860
Cost:
$1,000
$4,860 231,536 - - - - - - - - $4,860
231,536
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5216 RECYCLE NONFERROUS DUST Savings:
$2,880
Cost:
-
- - - - $2,880 - - - - - -
-
kWh
-
-
MMBtu
$2,880
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$745,255
Cost:
$475,200
$4,860 231,536 $63,740 19,316 $251,505 - $(-84,000) - $509,150 - $4,860
231,536
kWh
$63,740
19,316
MMBtu
$251,505
-
lb
$(-84,000)
-
$
$509,150
-
$
TOTAL IMPLEMENTED Savings:
$305,135
Cost:
$10,300
$4,860 231,536 $48,770 14,780 $251,505 - - - - - $4,860
231,536
kWh
$48,770
14,780
MMBtu
$251,505
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Primary Product