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IAC Assessment: TN0642
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IAC Assessment: TN0642
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Sheet metal siding and roofing panels
NAICS n/a
SIC 3440 -
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 12,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 2,080
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $19,565 449,883 kWh $0.04
Electricity Demand $8,863 1,466 kW-months/year $6.05
Electricity Fees $424 - $ -
Natural Gas $6,314 8,246 MMBtu $0.77
TOTAL ENERGY COSTS $282,588
RECOMMENDED SAVINGS* $341,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $294,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $ $ %
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$177,600
Cost:
$510,000
- - - - $110,845 179,200 - - - - - - - - $66,755 - -
-
kWh
-
-
kW-months/year
$110,845
179,200
lb
-
-
$
-
-
$
-
-
$
-
-
$
$66,755
-
%
02: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$81,550
Cost:
$16,885
- - - - - - $19,140 - $(-106,760) - $169,170 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$19,140
-
$
$(-106,760)
-
$
$169,170
-
$
-
-
$
-
-
%
03: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$45,000
Cost:
$26,000
- - - - - - - - $45,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$45,000
-
$
-
-
$
-
-
$
-
-
%
04: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$33,515
Cost:
$24,000
- - - - $44,535 72,000 - - $(-16,750) - $5,730 - - - - - -
-
kWh
-
-
kW-months/year
$44,535
72,000
lb
-
-
$
$(-16,750)
-
$
$5,730
-
$
-
-
$
-
-
%
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$2,130
Cost:
$1,200
- - - - - - - - - - - - $2,130 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
$2,130
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$660
Cost:
$2,190
$310 9,379 $350 36 - - - - - - - - - - - - $310
9,379
kWh
$350
36
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$300
Cost:
-
$300 9,086 - - - - - - - - - - - - - - $300
9,086
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$230
Cost:
$500
$110 3,224 $120 12 - - - - - - - - - - - - $110
3,224
kWh
$120
12
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$150
Cost:
-
$30 879 $120 12 - - - - - - - - - - - - $30
879
kWh
$120
12
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$341,135
Cost:
$580,775
$750 22,568 $590 60 $155,380 251,200 $19,140 - $(-78,510) - $174,900 - $2,130 - $66,755 - $750
22,568
kWh
$590
60
kW-months/year
$155,380
251,200
lb
$19,140
-
$
$(-78,510)
-
$
$174,900
-
$
$2,130
-
$
$66,755
-
%
TOTAL IMPLEMENTED Savings:
$294,005
Cost:
$553,575
$750 22,568 $590 60 $155,380 251,200 $19,140 - $(-123,510) - $174,900 - - - $66,755 - $750
22,568
kWh
$590
60
kW-months/year
$155,380
251,200
lb
$19,140
-
$
$(-123,510)
-
$
$174,900
-
$
-
-
$
$66,755
-
%
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product By-product Production Increase in Production