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IAC Assessment: TN0652
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IAC Assessment: TN0652
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Wooden bedroom furniture
NAICS n/a
SIC 2511 - Wood Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 450,000
Annual Production 300,000 Pieces
Production Hrs. Annual 4,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $459,311 10,006,448 kWh $0.05
Electricity Demand $131,127 24,578 kW-months/year $5.34
Electricity Fees $18,891 - $ -
Wood $400,000 104,000 MMBtu $3.85
TOTAL ENERGY COSTS $1,033,804
RECOMMENDED SAVINGS* $418,090 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $241,950
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Wood Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$189,625
Cost:
$28,000
- - - - - - $460 23,000 $565 - $(-2,400) - $191,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$460
23,000
lb
$565
-
$
$(-2,400)
-
$
$191,000
-
$
-
-
$
-
-
$
02: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$34,710
Cost:
$27,240
$34,710 738,570 - - - - - - - - - - - - - - - - $34,710
738,570
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$23,000
Cost:
$60,500
- - - - - - $3,000 150,000 - - - - - - $20,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,000
150,000
lb
-
-
$
-
-
$
-
-
$
$20,000
-
$
-
-
$
04: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$18,000
Cost:
$49,200
- - - - - - - - $300,000 - $(-540,000) - - - - - $258,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$300,000
-
$
$(-540,000)
-
$
-
-
$
-
-
$
$258,000
-
$
05: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$5,625
Cost:
$16,000
- - - - - - - - - - $5,625 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$5,625
-
$
-
-
$
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,000
Cost:
$100
- - - - $4,000 1,040 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,000
1,040
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,700
Cost:
$4,000
$1,350 28,722 $350 72 - - - - - - - - - - - - - - $1,350
28,722
kWh
$350
72
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$96,250
Cost:
$400,000
- - - - $96,250 25,000 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$96,250
25,000
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$28,970
Cost:
$300
- - - - $28,970 11,875 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,970
11,875
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$16,210
Cost:
$10,000
- - - - $16,210 4,210 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,210
4,210
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$418,090
Cost:
$595,340
$36,060 767,292 $350 72 $145,430 42,125 $3,460 173,000 $300,565 - $(-536,775) - $191,000 - $20,000 - $258,000 - $36,060
767,292
kWh
$350
72
kW-months/year
$145,430
42,125
MMBtu
$3,460
173,000
lb
$300,565
-
$
$(-536,775)
-
$
$191,000
-
$
$20,000
-
$
$258,000
-
$
TOTAL IMPLEMENTED Savings:
$241,950
Cost:
$157,800
$1,350 28,722 $350 72 $4,000 1,040 $3,460 173,000 $300,565 - $(-536,775) - $191,000 - $20,000 - $258,000 - $1,350
28,722
kWh
$350
72
kW-months/year
$4,000
1,040
MMBtu
$3,460
173,000
lb
$300,565
-
$
$(-536,775)
-
$
$191,000
-
$
$20,000
-
$
$258,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Wood Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Wood Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product