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IAC Assessment: TN0660
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IAC Assessment: TN0660
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Positive displacement pumps
NAICS n/a
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 85,000
Annual Production 2,100 Pieces
Production Hrs. Annual 3,060
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,969 6,447,831 kWh $0.04
Electricity Demand $92,622 27,162 kW-months/year $3.41
Electricity Fees $192 - $ -
Natural Gas $75,248 13,360 MMBtu $5.63
TOTAL ENERGY COSTS $419,877
RECOMMENDED SAVINGS* $99,982 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $94,532
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$56,525
Cost:
$880
- - - - - - $56,525 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$56,525
-
$
-
-
$
-
-
$
02: 4.721 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION Savings:
$20,100
Cost:
$50,000
- - - - - - - - - - $20,100 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
$20,100
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$9,247
Cost:
$4,700
- - $9,247 2,712 - - - - - - - - -
-
kWh
$9,247
2,712
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$5,450
Cost:
-
- - - - - - - - $5,450 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$5,450
-
$
-
-
$
05: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$5,360
Cost:
$1,070
$5,360 148,886 - - - - - - - - - - $5,360
148,886
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
06: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$3,300
Cost:
$8,200
$(-60) (-2,931) - - $3,360 880 - - - - - - $(-60)
(-2,931)
kWh
-
-
kW-months/year
$3,360
880
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$99,982
Cost:
$64,850
$5,300 145,955 $9,247 2,712 $3,360 880 $56,525 - $5,450 - $20,100 - $5,300
145,955
kWh
$9,247
2,712
kW-months/year
$3,360
880
gal
$56,525
-
$
$5,450
-
$
$20,100
-
$
TOTAL IMPLEMENTED Savings:
$94,532
Cost:
$64,850
$5,300 145,955 $9,247 2,712 $3,360 880 $56,525 - - - $20,100 - $5,300
145,955
kWh
$9,247
2,712
kW-months/year
$3,360
880
gal
$56,525
-
$
-
-
$
$20,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Raw Material Ancillary Material Cost Primary Product