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IAC Assessment: TN0668
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IAC Assessment: TN0668
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Corrugater cardboard containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 135,000
Annual Production 200,000 Pieces
Production Hrs. Annual 6,120
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,330 3,889,508 kWh $0.04
Electricity Demand $86,617 9,958 kW-months/year $8.70
Natural Gas $163,236 38,561 MMBtu $4.23
TOTAL ENERGY COSTS $392,183
RECOMMENDED SAVINGS* $944,251 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $704,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ Tgal $ lb $ $ $ $ $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$674,570
Cost:
$64,500
- - - - - - - - $729,000 3,645,000 $(-23,870) - $(-30,560) - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$729,000
3,645,000
lb
$(-23,870)
-
$
$(-30,560)
-
$
-
-
$
-
-
$
02: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$238,000
Cost:
$110,000
- - - - - - - - $221,000 33,150 - - - - $17,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$221,000
33,150
lb
-
-
$
-
-
$
$17,000
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,000
Cost:
$26,000
- - - - $9,000 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,000
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$7,860
Cost:
$8,370
- - - - - - - - $7,860 78,630 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$7,860
78,630
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$6,300
Cost:
$1,200
- - - - - - - - - - - - $2,000 - - - $4,300 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
$2,000
-
$
-
-
$
$4,300
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,696
Cost:
-
$1,325 38,980 $1,371 12 - - - - - - - - - - - - - - $1,325
38,980
kWh
$1,371
12
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,175
Cost:
$1,280
$2,175 151,817 - - - - - - - - - - - - - - - - $2,175
151,817
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.4155 METER WASTE WATER Savings:
$1,120
Cost:
$3,300
- - - - - - $1,120 361,755 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,120
361,755
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$940
Cost:
$540
$940 65,358 - - - - - - - - - - - - - - - - $940
65,358
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$900
Cost:
$196
$900 62,720 - - - - - - - - - - - - - - - - $900
62,720
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$690
Cost:
-
$690 20,223 - - - - - - - - - - - - - - - - $690
20,223
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$944,251
Cost:
$215,386
$6,030 339,098 $1,371 12 $9,000 - $1,120 361,755 $957,860 3,756,780 $(-23,870) - $(-28,560) - $17,000 - $4,300 - $6,030
339,098
kWh
$1,371
12
kW-months/year
$9,000
-
$
$1,120
361,755
Tgal
$957,860
3,756,780
lb
$(-23,870)
-
$
$(-28,560)
-
$
$17,000
-
$
$4,300
-
$
TOTAL IMPLEMENTED Savings:
$704,076
Cost:
$104,106
$3,855 187,281 $1,371 12 $9,000 - $1,120 361,755 $736,860 3,723,630 $(-23,870) - $(-28,560) - - - $4,300 - $3,855
187,281
kWh
$1,371
12
kW-months/year
$9,000
-
$
$1,120
361,755
Tgal
$736,860
3,723,630
lb
$(-23,870)
-
$
$(-28,560)
-
$
-
-
$
$4,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material One-time Revenue or Avoided Cost