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IAC Assessment: TN0678
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IAC Assessment: TN0678
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Nursing uniforms, rags
NAICS n/a
SIC 2326 - Men's and Boys' Work Clothing
Sales $1,000,000-$5,000,000
# of Employees 210
Plant Area (Sq.Ft.) 66,000
Annual Production 13,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,699 1,913,834 kWh $0.04
Electricity Demand $41,797 4,833 kW-months/year $8.65
Electricity Fees $5,468 - $ -
Fuel Oil #2 $11,933 3,144 MMBtu $3.80
TOTAL ENERGY COSTS $139,897
RECOMMENDED SAVINGS* $589,337 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,097
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #2 Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Increase in Production Electricity Usage Electricity Demand LPG Fuel Oil #2 Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $ $ $ $ %
01: 2.6225 ELIMINATE THIRD SHIFT Savings:
$487,140
Cost:
$47,600
- - - - $14,340 706 $2,800 737 - - - - - - - - $470,000 - -
-
kWh
-
-
kW-months/year
$14,340
706
MMBtu
$2,800
737
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$470,000
-
%
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$41,280
Cost:
$99,240
- - - - - - - - - - $41,280 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$41,280
-
$
-
-
$
-
-
$
-
-
%
03: 3.2176 INCREASE USE OF AUTOMATION Savings:
$32,000
Cost:
$52,200
- - - - - - - - - - $32,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$32,000
-
$
-
-
$
-
-
$
-
-
%
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$12,340
Cost:
$8,780
$11,840 263,189 - - - - - - - - - - $500 - - - - - $11,840
263,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$500
-
$
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,470
Cost:
$695
$4,670 103,751 $3,800 36 - - - - - - - - - - - - - - $4,670
103,751
kWh
$3,800
36
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
06: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$6,160
Cost:
-
- - - - - - - - $5,000 25,250 - - - - $1,160 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$5,000
25,250
lb
-
-
$
-
-
$
$1,160
-
$
-
-
%
07: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,320
Cost:
$2,660
$1,320 19,050 - - - - - - - - - - - - - - - - $1,320
19,050
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$350
Cost:
$170
$350 11,430 - - - - - - - - - - - - - - - - $350
11,430
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$277
Cost:
-
$277 14,068 - - - - - - - - - - - - - - - - $277
14,068
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$589,337
Cost:
$211,345
$18,457 411,488 $3,800 36 $14,340 706 $2,800 737 $5,000 25,250 $73,280 - $500 - $1,160 - $470,000 - $18,457
411,488
kWh
$3,800
36
kW-months/year
$14,340
706
MMBtu
$2,800
737
MMBtu
$5,000
25,250
lb
$73,280
-
$
$500
-
$
$1,160
-
$
$470,000
-
%
TOTAL IMPLEMENTED Savings:
$9,097
Cost:
$865
$5,297 129,249 $3,800 36 - - - - - - - - - - - - - - $5,297
129,249
kWh
$3,800
36
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand LPG Fuel Oil #2 Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Increase in Production Electricity Usage Electricity Demand LPG Fuel Oil #2 Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Increase in Production