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IAC Assessment: TN0692
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IAC Assessment: TN0692
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product distribution switch gear
NAICS n/a
SIC 3629 - Electrical Industrial Apparatus, Nec
Sales $10,000,000-$50,000,000
# of Employees 630
Plant Area (Sq.Ft.) 360,000
Annual Production 8,100 Pieces
Production Hrs. Annual 6,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,962 7,552,755 kWh $0.03
Electricity Demand $206,012 16,716 kW-months/year $12.32
TOTAL ENERGY COSTS $1,561,952
RECOMMENDED SAVINGS* $4,545,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $914,911
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ lb $ $
01: 4.4530 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$3,613,000
Cost:
$645,000
- - - - $18,000 - - - $3,595,000 - -
-
kWh
-
-
kW-months/year
$18,000
-
$
-
-
lb
$3,595,000
-
$
02: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$899,000
Cost:
$967,000
- - - - - - - - $899,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$899,000
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,500
Cost:
$700
$10,500 1,190,211 - - - - - - - - $10,500
1,190,211
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,220
Cost:
$11,900
- - $7,220 111 - - - - - - -
-
kWh
$7,220
111
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$4,210
Cost:
-
- - - - - - $4,210 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,210
-
lb
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,650
Cost:
-
$3,650 121,630 - - - - - - - - $3,650
121,630
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,600
Cost:
$900
- - $3,600 56 - - - - - - -
-
kWh
$3,600
56
kW-months/year
-
-
$
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,336
Cost:
-
$2,611 87,046 $725 11 - - - - - - $2,611
87,046
kWh
$725
11
kW-months/year
-
-
$
-
-
lb
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,115
Cost:
$1,300
$668 22,274 $447 7 - - - - - - $668
22,274
kWh
$447
7
kW-months/year
-
-
$
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$4,545,631
Cost:
$1,626,800
$17,429 1,421,161 $11,992 185 $18,000 - $4,210 - $4,494,000 - $17,429
1,421,161
kWh
$11,992
185
kW-months/year
$18,000
-
$
$4,210
-
lb
$4,494,000
-
$
TOTAL IMPLEMENTED Savings:
$914,911
Cost:
$969,200
$6,929 230,950 $4,772 74 - - $4,210 - $899,000 - $6,929
230,950
kWh
$4,772
74
kW-months/year
-
-
$
$4,210
-
lb
$899,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes