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IAC Assessment: TT0022
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IAC Assessment: TT0022
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IAC Center Tennessee Technological University
Assessment Year 2008
Principal Product Electrical Outlet Boxes
NAICS 335931 - Current-Carrying Wiring Device Manufacturing
SIC 3644 - Noncurrent-carrying Wiring Devices
Sales $100,000,000-$500,000,000
# of Employees 379
Plant Area (Sq.Ft.) 3,250,000
Annual Production 48,780 Tons
Production Hrs. Annual 6,500
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $675,270 16,645,080 kWh $0.04
Electricity Demand $538,444 34,362 kW-months/year $15.67
Electricity Fees $30,107 - $ -
Natural Gas $208,705 16,667 MMBtu $12.52
TOTAL ENERGY COSTS $1,452,526
RECOMMENDED SAVINGS* $276,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$10,000
Cost:
$2,500
- - - - $10,000 852 - - -
-
kWh
-
-
kW-months/year
$10,000
852
MMBtu
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$23,950
Cost:
$15,491
- - - - $23,950 1,884 - - -
-
kWh
-
-
kW-months/year
$23,950
1,884
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$23,300
Cost:
$50,530
$23,300 466,772 - - - - - - $23,300
466,772
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,750
Cost:
$4,800
$7,750 161,500 - - - - - - $7,750
161,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,400
Cost:
$13,400
$13,400 278,800 - - - - - - $13,400
278,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,600
Cost:
$10,900
$22,600 470,900 - - - - - - $22,600
470,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$154,961
Cost:
$376,774
$86,870 1,810,166 $47,591 2,480 - - $20,500 - $86,870
1,810,166
kWh
$47,591
2,480
kW-months/year
-
-
MMBtu
$20,500
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,022
Cost:
$14,263
$4,638 96,654 $3,710 - - - $1,674 - $4,638
96,654
kWh
$3,710
-
kW-months/year
-
-
MMBtu
$1,674
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,966
Cost:
$13,554
$2,388 49,751 $3,525 184 - - $1,053 - $2,388
49,751
kWh
$3,525
184
kW-months/year
-
-
MMBtu
$1,053
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,304
Cost:
$26,136
$633 13,200 $507 26 - - $1,164 - $633
13,200
kWh
$507
26
kW-months/year
-
-
MMBtu
$1,164
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$308
Cost:
$150
$76 1,584 $61 3 - - $171 - $76
1,584
kWh
$61
3
kW-months/year
-
-
MMBtu
$171
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$559
Cost:
$683
$212 4,415 $116 6 - - $231 - $212
4,415
kWh
$116
6
kW-months/year
-
-
MMBtu
$231
-
$
TOTAL RECOMMENDED Savings:
$276,120
Cost:
$529,181
$161,867 3,353,742 $55,510 2,699 $33,950 2,736 $24,793 - $161,867
3,353,742
kWh
$55,510
2,699
kW-months/year
$33,950
2,736
MMBtu
$24,793
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes