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IAC Assessment: TT0033
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IAC Assessment: TT0033
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IAC Center Tennessee Technological University
Assessment Year 2009
Principal Product Photographic Chemicals
NAICS 325992 - Photographic Film, Paper, Plate, and Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 111,553
Annual Production 1 Units
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $339,167 5,391,360 kWh $0.06
Electricity Fees $54,700 - $ -
Natural Gas $554,957 45,043 MMBtu $12.32
TOTAL ENERGY COSTS $948,824
RECOMMENDED SAVINGS* $201,094 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $118,916
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,230
Cost:
$10,800
$7,800 106,811 $1,780 146 - - - - $1,650 - $7,800
106,811
kWh
$1,780
146
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,650
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$78,500
Cost:
$40,000
- - - - $78,500 6,255 - - - - -
-
kWh
-
-
kW-months/year
$78,500
6,255
MMBtu
-
-
MMBtu
-
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$45,100
Cost:
$15,000
- - - - - - $45,100 2,176 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$45,100
2,176
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,000
Cost:
$36,000
- - - - $18,000 1,434 - - - - -
-
kWh
-
-
kW-months/year
$18,000
1,434
MMBtu
-
-
MMBtu
-
-
$
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$7,848
Cost:
$8,000
- - - - $7,848 637 - - - - -
-
kWh
-
-
kW-months/year
$7,848
637
MMBtu
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,616
Cost:
$2,500
$7,616 120,896 - - - - - - - - $7,616
120,896
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,200
Cost:
-
- - - - - - - - $8,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$8,200
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$24,600
Cost:
$27,800
$24,600 326,748 - - - - - - - - $24,600
326,748
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$201,094
Cost:
$140,100
$40,016 554,455 $1,780 146 $104,348 8,326 $45,100 2,176 $9,850 - $40,016
554,455
kWh
$1,780
146
kW-months/year
$104,348
8,326
MMBtu
$45,100
2,176
MMBtu
$9,850
-
$
TOTAL IMPLEMENTED Savings:
$118,916
Cost:
$70,300
$32,216 447,644 - - $78,500 6,255 - - $8,200 - $32,216
447,644
kWh
-
-
kW-months/year
$78,500
6,255
MMBtu
-
-
MMBtu
$8,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes