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IAC Assessment: TT0039
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IAC Assessment: TT0039
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IAC Center Tennessee Technological University
Assessment Year 2009
Principal Product Valves
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3592 - Carburetors, Pistons, Rings, Valves
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 172,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,691,560 25,740,360 kWh $0.07
Natural Gas $406,830 23,068 MMBtu $17.64
TOTAL ENERGY COSTS $2,215,288
RECOMMENDED SAVINGS* $245,820 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $115,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,163
Cost:
$16,183
$2,163 32,784 - - - - $2,163
32,784
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1
Cost:
-
$1 1 - - - - $1
1
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$77,380
Cost:
$7,000
$77,380 1,230,900 - - - - $77,380
1,230,900
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$36,266
Cost:
$12,000
$36,266 614,685 - - - - $36,266
614,685
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$112,568
Cost:
$64,000
- - - - $112,568 64,368 -
-
kWh
-
-
kW-months/year
$112,568
64,368
MMBtu
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$6,012
Cost:
$250
- - - - $6,012 - -
-
kWh
-
-
kW-months/year
$6,012
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,430
Cost:
$13,000
- - $11,430 868 - - -
-
kWh
$11,430
868
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$245,820
Cost:
$112,433
$115,810 1,878,370 $11,430 868 $118,580 64,368 $115,810
1,878,370
kWh
$11,430
868
kW-months/year
$118,580
64,368
MMBtu
TOTAL IMPLEMENTED Savings:
$115,810
Cost:
$35,183
$115,810 1,878,370 - - - - $115,810
1,878,370
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas